Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

Under-inflated Tires Are No Longer Just an Efficiency Issue: They Can Affect Your Safety Profile

Need another reason to sweat your tire pressure? How about CSA? It would be hell explaining to your grandkids that you used to run a trucking company until the DOT put you out of business because of poor tire maintenance

Jim Park
Jim ParkFormer HDT Equipment Editor
Read Jim's Posts
July 6, 2011
Under-inflated Tires Are No Longer Just an Efficiency Issue: They Can Affect Your Safety Profile

 

5 min to read


Need another reason to sweat your tire pressure? How about CSA? It would be hell explaining to your grandkids that you used to run a trucking company until the DOT put you out of business because of poor tire maintenance.

Ad Loading...



As unlikely as that might be, the Department of Transportation's own numbers suggest under-inflated tires could be a significant enforcement concern for the industry (only 44 percent of all truck tires are within 5 psi of their target inflation, FMCSA has found). And if not inflation, then tire condition in general - cut tires, insufficient tread, leaking tires, etc. - will prove problematic.

Within the context of the Federal Motor Carrier Safety Administration's CSA (Compliance, Safety and Accountability) regime, tire condition falls under the Maintenance BASIC (Behavior Analysis and Safety Improvement Categories). Within the Mainte­nance BASIC, there are no fewer than 14 ways your tires can get you into trouble.

Violations are weighted on pre-determined relationships to crash risk. Nine of the violations carry eight points out of a possible 10, suggesting that DOT believes tire condition plays a significant role in crash causation. The inflation-related violations are not that severe, but given the number of tires running around out there believed to be under-inflated, tire pressure violations could be easy pickin's for the truck inspectors.

The problem with Section 393.75 of the Federal Motor Carrier Safety Regulations is that it offers no definition of "under-inflated." Nor does 393.75 specify a minimum inflation pressure for tires.

Instead, 393.75 states: "No motor vehicle shall be operated on a tire which has a cold inflation pressure less than that specified for the load being carried. If the inflation pressure has been increased by heat because of recent operation of the vehicle, the cold inflation pressure shall be estimated by subtracting an inflation buildup factor."

Each 11R22.5 tire in a legally loaded dual-wheel assembly will bear as much as 4,250 pounds. The Tire and Rim Association Load and Inflation Tables tell us that tire would be just fine at 70 psi. In fact, the tire would be fine loaded up to 4,380 pounds. That's 30-35 psi lower that most fleets inflate their tires. But is that tire flat by FMCSA/CSA standards?

Just what is 'flat'?



Here's where it gets confusing. The Rubber Industry Association strongly recommends demounting and inspecting a tire that has been run at less than 20 percent of the recommended inflation pressure. The Commercial Vehicle Safety Alliance enforcement group, however, says a tire is flat if the pressure is less than 50 percent of the maximum cold pressure stamped on the sidewall. And the Inflation Tables say a tire is just fine at as low as 70 psi.

If you're keeping up with the math, CVSA says a tire is flat at just 10 psi less than the Tire and Rim Association says is an acceptable inflation pressure for a given load - in this case, the maximum load an 11R22.5 tire would experience as part of a legally loaded tandem (34,000 pounds).

Collin Mooney, deputy executive director of the Commercial Vehicle Safety Alliance, told HDT it's not likely that officers will be gauging every tire during a Level 1 inspection. "But they will be looking for tires that appear to be soft or under-inflated," he said. "If an officer suspects a tire might be under-inflated, they will check it with a gauge."

As for what constitutes an under-inflated tire, Mooney said, "We'll be looking at the maximum cold inflation pressure stamped on the tire, and determining a tire to be run flat if it's at 50 percent or less of that rating."

Neither CVSA nor FMCSA offer any direction on how or what instruments inspectors should use to measure the tire inflation pressure.

"Most law enforcement personnel use simple tire gauges, which are notoriously inaccurate," says Carl Kirk, vice president of maintenance, information technology and logistics at the American Trucking Associations.

The ATA's Technology and Maintenance Council recommends checking all tire gauges regularly against a "master gauge." Tire gauges that are off by 5 percent or more should be recalibrated or replaced, TMC says.

Al Cohn of PSI International says once he heard a DOT official at a conference say they would be using hammers to get an indication of the pressure.

"He said that in front of 500 people," Cohn recalls.

You can almost hear heads all across the land being banged against walls.

Ad Loading...
Inflation solutions



DOT inspectors will have enough low-hanging fruit to pick from with bald tires, tread separations, cuts exposing plies, etc., but it's worth noting that one pressure-related violation carries an 8-point rating: "393.75(a)(3) Tire - flat (pressure ½ of sidewall max pressure) and/or audible air leak."

Tire violations are a shared responsibility between the carrier and the driver, we know, and basic tire maintenance should be too. But that's often not the case. So maybe a little technology can be applied to the problem. Tire pressure monitoring systems and automatic inflation systems come to mind.

Both offer good ROI these days. They can prevent or mitigate pressure loss and run-flat situations, and they can improve fuel economy by reducing rolling resistance of soft tires. If your tire maintenance regimen is a little lax, the ROI will be even better. With recent advances in telematics, fleet managers can be alerted instantly to a low-pressure event and can direct drivers to repair facilities. With on-board inflation systems, pressure can usually be maintained until the tire can be repaired.

Another possible solution: nitrogen inflation, which offers a lower "permeation rate" that air. Barring any physical leaks, tires inflated with nitrogen are said to lose very little pressure over time due to permeation. An air-filled tire may loose 1 to 2 psi every few weeks. It's not much, but left unchecked it adds up.

"Tire violations are very serious (and always have been), because they are such a high safety risk," notes Doug Jones, customer engineering support manager, Michelin Americas Truck Tires. "The majority of the tire violations are those that could cause a tire to rapidly lose pressure and render the vehicle out-of-service. These count much higher against a fleet and driver in the point system. Therefore, it is in the interest of the driver to keep an eye on his tires, as well the other critical safety items."

CSA comes with enough to worry about without sweating over your tire pressure.

From the April 2011 issue of HDT

Subscribe to Our Newsletter

More Equipment

wide angle photo of trade show booth with big "Mack" sign above, red Mack truck in the foreground
Equipment•by Deborah Lockridge•October 20, 2026

Trucks at ATA's 2026 MC&E in Charlotte, North Carolina [Photos]

From rigs decked out in patriotic America's 250 paint schemes to autonomous trucks and more, check out these photos from ATA's 2026 Management Conference & Exhibition.

Read More →
2027 HDT Top 20 Products logo beside “Nominations Open” text and images of 2026 award winners: a Cummins engine, Lytx dash cam, and Michelin truck tire.
Equipment•by Staff•October 16, 2026

Help HDT Find Trucking’s Top Products

Have you come across a new product that could make a difference for trucking fleets? Nominate it for HDT’s 2027 Top 20 Products Awards by November 9.

Read More →
Yellow Volvo VNS heavy-haul sleeper truck with rugged tires and prominent grille, parked at night on a snow-covered lot beside a black truck, with a Volvo construction machine on a trailer behind it.
Equipment•by Wayne Parham•October 14, 2026

Volvo Unveils New VNX Heavy-Haul and Vocational Truck

Volvo Trucks has launched the VNX, a new vocational truck also available as a tractor in day cab and two sleeper configurations, with one heavy-haul model. The Volvo VNX is powered by Volvo's D13 platform, which delivers up to 540 horsepower and 1,950 pound-feet of torque and is EPA 2027-compliant.  

Read More →
Ad Loading...
Youtube thumbnail showing two people with a truck and the word "fuel" behind them, the HDT Talks Trucking logo, and the words "Small Gains. Big Savings."
Fuel Smarts•by Deborah Lockridge•October 12, 2026

How GP Transco Cuts Trucking Fuel Costs, a Tenth of a Gallon at a Time

What’s another tenth of a mile per gallon worth? GP Transco shares how equipment upgrades and driver coaching turn small gains into meaningful fuel savings.

Read More →
Photo of electric OrangeEV terminal tractor with a Lazer Logistics trailer
Equipment•by Staff•October 6, 2026

Electric Yard Tractors Move Beyond Pilots

Operating-cost savings have overtaken sustainability goals as the leading reason surveyed fleets are adopting battery-electric terminal tractors, according to new NACFE research.

Read More →
Two truck tires with a muted highway background
Maintenance•by News/Media Release•October 2, 2026

Continental Introduces New Regional Truck Tires

Continental says its new Generation 5 steer and drive tires for regional operations offer longer tread life, with estimated mileage gains of 22% and 19%, respectively.

Read More →
Ad Loading...
Interior of freight cargo trailer or body with translucent roof letting in daylight
Equipment•by News/Media Release•October 1, 2026

Tekmodo Introduces CargoBright Brand for Translucent Trailer Roofs

CargoBright is designed to diffuse daylight across the cargo area while performing as a working vehicle roof.

Read More →
White Tesla Semi electric truck on display on a show floor
Equipment•by Staff•September 30, 2026

Fleet Economics Shape Electric Truck Outlook

ACT Research expects costs, charging infrastructure, and technology improvements to drive zero-emission commercial vehicle adoption as federal regulations and incentives retreat.

Read More →
Red highway tractor pulling white trailer with red logo identifying Kodiak.
Equipment•by News/Media Release•September 28, 2026

Kodiak Targets Dallas–Houston for Driverless Trucks

The company says its autonomous trucks are completing the I-45 run without a safety observer taking control. It plans to remove the observer by the end of 2026.

Read More →
Ad Loading...
Red kodiak autonomous truck with trailer driving through Fresno arch
Equipment•by News/Media Release•September 25, 2026

Kodiak Hauls Produce in California Autonomous Truck Pilot

Kodiak AI and DTL Transport have begun hauling produce between Fresno and Los Angeles under California’s new rules for testing heavy-duty autonomous trucks. A safety driver remains behind the wheel.

Read More →