Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

How Much Does it Cost to Operate a Battery Electric Truck?

Calculating the cost of operating an electric vehicle can be complicated because electricity prices fluctuate far more frequently than diesel fuel.

Jim Park
Jim ParkFormer HDT Equipment Editor
Read Jim's Posts
February 13, 2018
How Much Does it Cost to Operate a Battery Electric Truck?

Determining the operating costs for electric trucks can be difficult because electric equivalents to “fuel economy” ratings are not published for commercial vehicles. Photo: TransPower

3 min to read


Determining the operating costs for electric trucks can be difficult because electric equivalents to “fuel economy” ratings are not published for commercial vehicles. Photo: TransPower

If figuring out fuel costs and operating costs for your diesel trucks makes you sweat, you won’t look forward to figuring out the cost of operating a battery electric vehicle (BEV).

The price of diesel is pretty stable compared to electricity prices and while diesel can fluctuate week to week, electricity can fluctuate hour to hour.

Ad Loading...

The U.S. Energy Information Administration report for May 2017 shows the U.S. average price for industrial consumers as 6.67 cents per kilowatt/hour. But like diesel, there are some significant swings in regional pricing. Parts of New England and California have the highest prices. The New England average for May 2017 was 12.33 cents, while California was 10.97. Washington State enjoys a price of just 4.58 cents per kWh.

Determining the operating costs requires that you know the vehicle’s kWh/100 mile figure. That might be challenging, as electric equivalents to “fuel economy” ratings are not published for commercial vehicles. The alternate method is to determine what it will cost to charge the batteries. You simply multiply the battery’s capacity by your local kW/h charge. For example, the battery capacity in the new Chanje V8070 is 70 kW/h. In Washington, it would cost $3.20 to charge a Chanje from zero. In Connecticut, where the industrial price is 13.2 cents, it would cost $9.24. 

Earlier this year, Cummins announced plans to enhance its efforts to commercialize its electrification capabilities. The company has long been associated with power generation and motive systems for the rail industry. It has more recently been working to develop power systems for trucks, and in the course of that research, it has been modeling the cost of electricity at between 8 and 12 cents per kilowatt hour.

“In Europe, where diesel is very expensive, it’s a pretty easy case to make,” says Julie Furber, executive director of electrification business development at Cummins. “Here, [electricity pricing] is a variable that comes into the total cost of ownership calculation. For some fleets it will make sense, but it won’t work everywhere.”

Even with regional price fluctuations, in general, electricity is still cheaper than diesel. Bryan Allen, marketing manager for Mitsubishi Fuso Truck of America, says the company’s soon-to-be-released eCanter will reduce energy costs by 40% to 50% compared to diesel. Based on New York City energy prices, the yearly cost savings in fuel of the eCanter ($2,265) compared to a same-size Fuso FE160 diesel truck ($4,660) are 51% lower, he says.

Ad Loading...

Much of that savings may depend on the time of day you decide to plug it in.

“Many of the utilities have started offering off-peak pricing for charging of BEVs,” notes Scott Perry, chief technology and procurement officer, Ryder Global Fleet Management Solutions. “And as with most things in the commercial space, everything is negotiable. Big industrial users also have the ability to leverage their existing procurement power for this new source of demand.”

Subscribe to Our Newsletter

More Fuel Smarts

SponsoredFebruary 1, 2026

Stop Watching Footage, Start Driving Results

6 intelligent dashcam tactics to improve safety and boost ROI

Read More →
Fuel Smartsby Deborah LockridgeJanuary 29, 2026

California: Clean Truck Check Rules Still in Force for Out-of-State Trucks, Despite EPA Disapproval

The Environmental Protection Agency said California can’t enforce its Heavy-Duty Inspection and Maintenance Regulation, known as Clean Truck Check, on vehicles registered outside the state. But California said it will keep enforcing the rule.

Read More →
Illustration of Department of Justice building superimposed by truck exhaust stacks
Fuel SmartsJanuary 27, 2026

Justice Department Pulls Back on Criminal Prosecution of Diesel Emissions Deletes

The Trump administration has announced it will no longer criminally prosecute “diesel delete” cases of truck owners altering emissions systems in violation of EPA regulations. What does that mean for heavy-duty fleets?

Read More →
Ad Loading...
HDT Spotlight video on natural gas truck engines.
Fuel Smartsby Jack RobertsJanuary 26, 2026

Why the Cummins X15N Changed the Conversation About Natural Gas Trucking

Natural gas is quietly building a reputation as a clean, affordable, and reliable alternative fuel for long-haul trucks. And Ian MacDonald with Hexagon Agility says the Cummins X15N is a big reason why.

Read More →
Blue Tesla Semi pulling flatbed trailer inside warehouse or manufacturing facility
Fuel SmartsJanuary 21, 2026

First Tesla Semi for RoadOne IntermodaLogistics

RoadOne IntermodaLogistics has bought a fully electric Tesla Semi heavy-duty truck, the first of up to 10 for its Oakland, California, operations.

Read More →
Mercedes-Benz eActros trucks.
Fuel SmartsJanuary 20, 2026

Mercedes-Benz Initiates Megawatt Charging and Long-Haul EV Truck Trials

Mercedes-Benz has begun a new series of tests in Europe to validate vehicle compatibility with megawatt chargers and assess charging performance, thermal management, and usability on long-haul duty routes.

Read More →
Ad Loading...
Windrose-Greenlane truck charging bundle.
Fuel SmartsJanuary 20, 2026

Windrose Bundles Free EV Truck Charging with Greenlane Infrastructure

Windrose customers will receive unlimited charging for three months on Greenlane’s high-power charging network.

Read More →
SponsoredJanuary 19, 2026

3 New Ways Fleet Software Pays: ROI opportunities for modern fleet managers

Safety, uptime, and insurance costs directly impact profitability. This eBook looks at how fleet software is evolving to deliver real ROI through proactive maintenance, AI-powered video telematics, and real-time driver coaching. Learn how fleets are reducing crashes, defending claims, and using integrated data to make smarter operational decisions.

Read More →
SponsoredJanuary 19, 2026

Basic Tracking vs Next Generation Fleet Technology

Fleet software is getting more sophisticated and effective than ever, tying big data models together to transform maintenance, safety, and the value of your existing tech stack. Fleet technology upgrades are undoubtedly an investment, but updated technology can offer a much higher return. Read how upgrading your fleet technology can increase the return on your investment.

Read More →
Ad Loading...
Fuel Smartsby Deborah LockridgeDecember 22, 2025

From Truck APUs to Intelligent Engines: NACFE Updates Idle Reduction Report

Idle reduction for heavy-duty trucks has come a long way. An updated playbook from the North American Council for Freight Efficiency explains what technologies deliver results today — and what’s coming next.

Read More →