Study: Large Trucks at Greater Risk of Fire in High-Speed Crashes
Large trucks - semi-trucks in particular - are more likely to catch fire in higher speed vehicle crashes compared to light trucks and passenger vehicles, according to a recent study by the Kentucky Injury Prevention and Research Center

Larger vehicles' weight may result in greater impact forces in collisions. These forces may compromise vulnerable fuel tanks, and leaking fuel is more likely to ignite.
Large trucks - semi-trucks in particular - are more likely to catch fire in higher speed vehicle crashes compared to light trucks and passenger vehicles, according to a recent study by the Kentucky Injury Prevention and Research Center.
In a study of Kentucky motor vehicle collisions between 2000 and 2009, the Kentucky large truck fire rate was 113% higher than the light truck/passenger car fire rate. Large trucks made up 14% of vehicles that caught fire after a motor vehicle collision.
Kentucky has 762 miles of interstate highway. Although many of these miles include twists and curves, the study showed most large truck fires occurred on long stretches of straight highway, with a steady speed of at least 55 mph, and the majority of these large truck fires involve only the truck and its driver.
Dr. Terry Bunn, director of KIPRC, suggests two possible causes of these collisions: greater impact force of semi trucks in collisions and fuel tank placement differences between semi trucks and passenger vehicles.
"Large trucks typically have two 150-gallon diesel fuel tanks on the tractor, and another 50-gallon fuel tank if the tractor is hauling a refrigerated trailer," Bunn says. "Fuel tanks for large trucks have greater exposure and are much less protected than light trucks and passenger vehicles."
Bunn says larger vehicles' weight may result in greater impact forces in collisions. These forces may compromise vulnerable fuel tanks, and leaking fuel is more likely to ignite.
Another source of vulnerability with large trucks is the crossover lines between the two fuel tanks. During impact, they may fail due to tear, rupture or puncture and increase the risk of fire. The lack of inertia fuel switches as standard equipment in large truck purchases may also increase the risk of collision fires. The report cites additional causes of large truck fires including decreased vehicle stiffness and reduced crush space in the semi-truck cab.
Other possible contributors to large truck fires are sleepiness and fatigue. If a driver falls asleep and make no evasive maneuvers to avoid fixed objects such as trees and bridge abutments, the driver may be more likely to have a higher impact crash.
Dr. Bunn suggests the incidence of large truck fires can be reduced or eliminated by taking preventative steps to improve safety on the road. These measures included mandatory inertia fuel switches, company training on seatbelt safety, rigid roadside barriers to contain and redirect semi-trucks from leaving the roadway, crossover lines, protected placement of fuel tanks, enforcements of rest period and quality sleep for drivers, investment in driver fatigue technology and elimination of cab distractions.
"Fire safety approaches based on input from truck drivers, trucking companies, large truck manufacturers and roadway engineers are all needed to reduce large truck fires," Bunn says.
To access the complete study, click here.
More Safety & Compliance

FMCSA: Stop Using These 15 Electronic Logging Devices
Fleets and drivers must replace the revoked ELDs with ones on the FMCSA's registered device list of electronic logging devices.
Read More →
How HDT’s 2026 Truck Fleet Innovators Are Rethinking Fleet Operations
Meet five trucking leaders who are challenging assumptions, solving operational problems, and putting innovative ideas to work.
Read More →
Geotab Launches Tool to Speed Fleet Incident Investigations
Geotab Investigations brings telematics data, video, photos, reports and other evidence into one case file to help fleets determine what happened and resolve incidents faster.
Read More →
FMCSA Moves to Codify English Language Requirements for Commercial Drivers
By changing regulations on English-language proficiency requirements for commercial drivers, rather than relying on a guidance memo, the FMCSA said future administrations won't be able to walk back the Trump administration's stricter enforcement with just a memo.
Read More →
Trump Administration Expands Homeland Security's Role in Trucking Enforcement
The administration's latest trucking crackdown goes beyond roadside inspections, expanding Homeland Security's role in commercial vehicle enforcement and investigations involving CDL training schools.
Read More →
Paccar Recalls 2027 Trucks Built This Summer for Possible Electrical Problem
The nearly 6,000 Kenworth and Peterbilt trucks in the recall could potentially lose engine power, among other things.
Read More →
Brake Safety Week to Focus on Drums and Rotors
Commercial vehicle inspectors will be focusing on brakes during CVSA's Brake Safety Week, August 23-29.
Read More →
Trump Administration Looks to Put More Veterans Behind the Wheel
The Freedom Haulers program pulls together existing and expanded programs at several federal agencies to recruit veterans to drive commercial heavy-duty trucks and cut the red tape for them to get a CDL, training, and employment.
Read More →
$604 Million Verdict Tests Broker Liability After Supreme Court Ruling
C.H. Robinson plans to appeal after a Texas jury found it bore the largest share of responsibility for a fatal 2021 crash, in a case that follows the Supreme Court's Montgomery decision allowing negligent hiring claims against freight brokers.
Read More →
How Fraley & Schilling Improved Logbook Compliance by Over 50%
Fraley & Schilling needed a way to close a compliance workflow gap in its ELD system without adding more work from driver training, reminders, and back-office follow-ups. It found the answer in a custom driver app.
Read More →
