Reefer to the Rescue
Alternators and batteries on trailer refrigeration units have always been a back-up source of power, though not always convenient. They are useful for boosting tractor batteries, and good for charging liftgate batteries (provided they were pre-wired). But you had to be careful not to sacrifice the reefer starting batteries to keep the liftgate working.
At the Mid-America Trucking Show, Thermo King introduced a comprehensive power generation and management package that solves these problems while protecting the reefer unit’s starting battery.
Paul Kroes, solar business development manager for Thermo King North America, explained how electrical demands in refrigerated trailers have increased in recent years with the addition of multiple lighting sources and greater reliance on liftgates.
“The industry, faced with an aging workforce, is taking steps to make the drivers’ jobs easier and safer,” he explained. “There are a lot more liftgates and electric pallet jacks in use now, but because of restricted run times for reefers and more efficient reefer operation, the units may not run often enough to keep those batteries charged.”
To address those supplemental charging concerns, Thermo King’s expanded power management portfolio brings together several components, including the Boost Charger, Auto-Start Module, Electric Power Jack Charger, Eon Power Module, ThermoLite solar panels, and a supplemental alternator.
The Boost Charger, released in late 2016, draws power from several sources, including the tractor batteries through the 7-way connector or the reefer unit alternator and batteries. Optimum battery charging requires managed input voltage, so the Boost Charger’s smart capabilities monitor voltages accordingly. The unit will start the reefer engine to charge the batteries and run for up to 20 minutes at a time to charge the liftgate battery.
The Auto-Start Module continuously monitors system voltage and will automatically activate the reefer unit to charge if power levels drop too low. It also provides low-voltage protection for the auxiliary battery to ensure liftgate operation or that lights are running when they are needed most.
New this year, the Electric Power Jack Charger delivers 120V of AC power to the inside of a trailer using a 2,000-watt pure sine wave inverter mounted beneath the trailer in a weather-sealed compartment. The charger generates power directly from the liftgate battery pack and has built-in lower voltage protection to preserve liftgate operation. Drivers can charge the electric pallet jack between deliveries.
The Eon Power Pack is a dedicated battery for trailer lighting, separate from the reefer starting battery. It will keep the lights on when the reefer starts up and it protects the starting battery.
A supplemental alternator is available on most Precedent model reefers to provide additional charging capacity on a dedicated circuit, separate from the reefer charging and starting system. During periods of high current draw, such as when using the condenser or evaporator fans, a 120-amp alternator may only provide 30 amps of power to additional systems. The supplemental alternator can deliver 100% of its rated output to those other systems.
ThermoLite solar panels provide additional charging capacity for existing electrical systems. Available in three output configurations, 26-, 36- and 100-watt, they can be used to offset current draw from onboard telematics systems or to power liftgate systems and other large loads.
Many of these options are compatible with Thermo King and competitive refrigeration units and can be retrofitted to existing systems.