Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

New Refrigerants on the Way

Transport refrigeration units will soon be subject to tighter regulations on the use of hydrofluorocarbon refrigerants.

Jim Park
Jim ParkFormer HDT Equipment Editor
Read Jim's Posts
May 2, 2017
New Refrigerants on the Way

Photos: Carrier Transicold

4 min to read


Photos: Carrier Transicold

Transport refrigeration units as we know them will not disappear anytime soon, but alternatives to traditional refrigerants and diesel power systems are already proving themselves in some markets around the world.

Ad Loading...

Manufacturers are using low-impact, natural refrigerants such as carbon dioxide and liquid nitrogen to reduce the units’ global warming potential in the event of an unplanned release. And diesel power systems are being scaled to accommodate hybrid-electric systems with high-efficiency heaters and direct-drive compressors that are said to be more energy-efficient and quieter.

Last October, at a conference in Kigali, Rwanda, negotiators from nearly 200 nations hammered out a legally binding agreement that will scale back the worldwide use of hydrofluorocarbons, or HFCs, used in air conditioners and refrigeration units. The agreement is structured so the world’s hottest countries and emerging economies will come into compliance over a longer period with less stringent reductions. The richest countries, including the United States and the European Union, will freeze production and consumption of HFCs by 2018, eventually reducing them to about 15% of 2012 levels by 2036, the New York Times reports.

Ad Loading...

The Kigali agreement will put pressure on TRU producers to develop new refrigerants as well as the blowing agents used in the foam insulation between the trailer’s inner and outer walls.

Some manufacturers are already pursuing alternatives to the current HFC refrigerant, R-404A, including carbon dioxide.

If it sounds counterproductive to use CO2 as a refrigerant while trying to reduce the output of greenhouse gases, consider that CO2 has a “global warming potential” of 1, while R-404A’s GWP is 3,922 (both Thermo King and Carrier in Europe offer R-452A as an alternative with a GWP of 2,140 – 45% lower than R-404A. R-452A is awaiting approval from the U.S. Environmental Protection Agency for use in the United States.)

Last April in Great Britain, Carrier Transicold UK announced a three-year field trial of a modified road version of the company’s NaturaLine refrigeration system for ocean containers, which operates exclusively with CO2 refrigerant.        

The new prototype system uses technology from the NaturaLine system, assembled inside a traditional Carrier Vector unit chassis and powered by the same E-Drive all-electric technology as Carrier’s existing European Vector products. Carrier has not disclosed any details on the cost of such a system, or if or when it might come to North America.

Ad Loading...

Europe has at least one other set of regulations that the U.S. currently does not: noise emissions. Current EU standards require that transport reefer units not exceed a sound pressure level of 60 decibels at a 25-foot radius around the equipment. While equipment noise levels vary with the application, a study published in December 2013 by Rensselaer Polytechnic Institute found the average noise level of refrigerated trucks to be 69-74 dB.

Carrier’s Vector unit uses a high-efficiency generator to drive the cooling system. A European version has been modified to use CO2 as a refrigerant.

Quieter hybrid-electric refrigeration systems are available, but they tend to be more expensive and don’t offer the return on investment expected by major for-hire fleets on their shorter trade cycles. Private carriers, however, tend to keep their equipment longer and often do nighttime deliveries in urban areas. They’re embracing the technology, HDT was told by one OEM official.

Last year we became aware of a trailer cooling system from Boreas Nitrogen Cooling Systems that uses cryogenic liquid nitrogen for cooling. Boreas has had several trailers in fleet testing with a grocery fleet in California and is reporting good results. Nitrogen makes up roughly 80% of the air we breathe and is, therefore, non-toxic and non-polluting, and it’s not a greenhouse gas. Nitrogen-rich environments, however, do not support human life, so special precautions must be taken to keep workers out of the trailer until normal oxygen levels have been restored.

Boreas says the system is cost-effective and offers significant environmental benefits, such as zero diesel emissions and zero global warming potential. Additionally, the system is said to be virtually silent, making it attractive to operators delivering in residential areas, and virtually maintenance-free.

While alternatives to current refrigeration technology exist, there’s little need to worry at this point about how your next reefer will work. Save for the Kigali agreement on GHG reduction, no one is demanding we comply with more stringent environmental or noise standards.

Ad Loading...

Yet.

Reefer to the Rescue

Alternators and batteries on trailer refrigeration units have always been a back-up source of power, though not always convenient. They are useful for boosting tractor batteries, and good for charging liftgate batteries (provided they were pre-wired). But you had to be careful not to sacrifice the reefer starting batteries to keep the liftgate working.

At the Mid-America Trucking Show, Thermo King introduced a comprehensive power generation and management package that solves these problems while protecting the reefer unit’s starting battery.

Paul Kroes, solar business development manager for Thermo King North America, explained how electrical demands in refrigerated trailers have increased in recent years with the addition of multiple lighting sources and greater reliance on liftgates.

“The industry, faced with an aging workforce, is taking steps to make the drivers’ jobs easier and safer,” he explained. “There are a lot more liftgates and electric pallet jacks in use now, but because of restricted run times for reefers and more efficient reefer operation, the units may not run often enough to keep those batteries charged.”

To address those supplemental charging concerns, Thermo King’s expanded power management portfolio brings together several components, including the Boost Charger, Auto-Start Module, Electric Power Jack Charger, Eon Power Module, ThermoLite solar panels, and a supplemental alternator.

  • The Boost Charger, released in late 2016, draws power from several sources, including the tractor batteries through the 7-way connector or the reefer unit alternator and batteries. Optimum battery charging requires managed input voltage, so the Boost Charger’s smart capabilities monitor voltages accordingly. The unit will start the reefer engine to charge the batteries and run for up to 20 minutes at a time to charge the liftgate battery.

  • The Auto-Start Module continuously monitors system voltage and will automatically activate the reefer unit to charge if power levels drop too low. It also provides low-voltage protection for the auxiliary battery to ensure liftgate operation or that lights are running when they are needed most.

  • New this year, the Electric Power Jack Charger delivers 120V of AC power to the inside of a trailer using a 2,000-watt pure sine wave inverter mounted beneath the trailer in a weather-sealed compartment. The charger generates power directly from the liftgate battery pack and has built-in lower voltage protection to preserve liftgate operation. Drivers can charge the electric pallet jack between deliveries.

  • The Eon Power Pack is a dedicated battery for trailer lighting, separate from the reefer starting battery. It will keep the lights on when the reefer starts up and it protects the starting battery.

  • A supplemental alternator is available on most Precedent model reefers to provide additional charging capacity on a dedicated circuit, separate from the reefer charging and starting system. During periods of high current draw, such as when using the condenser or evaporator fans, a 120-amp alternator may only provide 30 amps of power to additional systems. The supplemental alternator can deliver 100% of its rated output to those other systems.

  • ThermoLite solar panels provide additional charging capacity for existing electrical systems. Available in three output configurations, 26-, 36- and 100-watt, they can be used to offset current draw from onboard telematics systems or to power liftgate systems and other large loads.

Many of these options are compatible with Thermo King and competitive refrigeration units and can be retrofitted to existing systems.

Subscribe to Our Newsletter

More Equipment

Red kodiak autonomous truck with trailer driving through Fresno arch
Equipment•by News/Media Release•September 25, 2026

Kodiak Hauls Produce in California Autonomous Truck Pilot

Kodiak AI and DTL Transport have begun hauling produce between Fresno and Los Angeles under California’s new rules for testing heavy-duty autonomous trucks. A safety driver remains behind the wheel.

Read More →
Illustration of a Freightliner used truck emerging from a SelecTrucks shop, with graphics saying "For Sale" and colorful cubes with math symbols
Equipment•by Lauren Fletcher•September 22, 2026

Used-Truck Remarketing Math Is Changing

Used-truck value is no longer just a concern at trade-in. Decisions made throughout a truck’s first life can influence what it’s worth years later.

Read More →
Video still of Volvo's Duane Tegels explaining the Volvo D13 diesel engine for EPA 2027 emissions
Equipment•by Deborah Lockridge•September 16, 2026

How Volvo Updated Its D13 for EPA 2027 [Watch]

Volvo’s updated D13 promises lower emissions without sacrificing performance or fuel economy. Take a closer look at what changed inside the engine in this HDT Spotlight video.

Read More →
Ad Loading...
Photo of new Michelin drive tire
Equipment•by News/Media Release•September 15, 2026

Michelin Tire Improves Efficiency and Durability for Regional Fleets

The Michelin X Multi Energy D2 is a regional haul drive tire engineered to help fleets improve fuel efficiency, durability and traction in demanding stop-and-go operations.

Read More →
Presentation slide showing ZF's North American market growth
Equipment•by Deborah Lockridge•September 10, 2026

ZF Expands Commercial Vehicle Push in North America

ZF is expanding its North American commercial-vehicle presence with new transmission applications, electrification, trailer technology and autonomous-driving systems.

Read More →
Tesla Semi electric truck with interior of Tesla Cybercab superimposed on top
Equipment•by Deborah Lockridge•September 8, 2026

Tesla Wants a Self-Driving Semi. Are Cameras Enough?

Could Tesla’s camera-only autonomous driving technology work on an 80,000-pound Semi? In this commentary, HDT's Deborah Lockridge takes a look at Tesla, Cybercab, and how autonomous trucks see the road.

Read More →
Ad Loading...
Red highway tractor pulling white trailer with red logo identifying Kodiak.
Equipment•by News/Media Release•September 8, 2026

Kodiak: Driverless Long-Haul Truck Launch on Track for 2026

Kodiak AI says its driverless long-haul safety case is 93% complete and it remains on track to begin commercial operations by year-end 2026.

Read More →
Collage of five autonomous trucks
Safety & Compliance•by Deborah Lockridge•September 8, 2026

What DOT’s Automated Vehicle Strategy Means for Trucking

The U.S. Department of Transportation issued a new automated-vehicle strategy that outlines plans for driverless-truck regulations, cross-state freight corridors, and federal safety standards.

Read More →
Port of Newark EV truck charging station.
Equipment•by News/Media Release•September 8, 2026

East Coast Port Launches $45M Electric Truck Push

The Port Authority of New York and New Jersey announced millions in incentives for zero-emission drayage trucks, yard tractors, and new charging hubs near the port.

Read More →
Ad Loading...
PlusAI autonomous truck with trailer going down a highway
Equipment•by Staff•September 3, 2026

PlusAI Going Public to Fund Autonomous Truck Launch

A SPAC deal could provide PlusAI with up to $300 million as it works toward a 2027 commercial launch of factory-built autonomous trucks.

Read More →