Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

Better Fuel Economy ... From Air?

International has made a major bet on its 11- and 13-liter MaxxForce engines to take the place of current 15- and 11/12-liter power units

by Staff
May 18, 2010
Better Fuel Economy ... From Air?

 

4 min to read


International has made a major bet on its 11- and 13-liter MaxxForce engines to take the place of current 15- and 11/12-liter power units.

Ad Loading...

Based on the European MAN D20/D26 architecture, these are tough engines capable of very high power density, and the 13-liter in particular has the potential to transition many 15-liter customers to the smaller and potentially more economical engine.

If you think about piston displacement per mile, if a small engine can produce the same performance as a big one at the same rpm, reducing the cylinder size and hence the amount of air and fuel that goes through it should result in better economy. (Mind you, International has hedged this bet with the development of the MaxxForce 15, based on Caterpillar C15 iron. But that's another story.)

Using a small engine to do the same job as a big one also is the core technology of a hybrid vehicle. Here, though, electric or hydraulic storage of kinetic energy is added to the lower torque of the smaller engine in high-demand situations such as acceleration from a standstill. The big plus with hybrids is that the energy in storage is "free," captured in deceleration instead of being wasted to the atmosphere.

A unique technology that combines some - but not all - of these principles is the new pressure-boosting system from Bendix. It was originally developed to help improve the startability of a new bus order for a rugged, hilly South American bus application. Acceleration on the hill starts was not acceptable for the little 7-liter diesel designed into the buses, but the engine compartment was not big enough for more displacement. Bendix had the answer in the Bendix PBS Air Injection Booster. It was announced in North America last year and re-introduced at the Mid America Trucking Show this year, showing the company is determined to develop the technology and bring it to production - and likely within only a couple of years. Along with the PBS system, Bendix also introduced some additional air management that is immediately applicable and brings its own fuel economy benefits

At the Mid America Trucking Show, in addition to re-emphasizing the benefits of the PBS Air Injection Booster, Bendix introduced the Electronic Air Control (EAC) Dryer and the Turbo-Clutch Air Compressor. Together, all three components can equal up to 8 percent in fuel savings, said Bendix.

Since introducing the PBS air injection technology in 2009, the company has continued its internal validation and field testing. Preliminary results show up to 3 percent savings in fuel with the addition of just the PBS unit - without downsizing the engine.

The PBS engine booster is unique. Residing close to the engine air intake manifold, it monitors the databus (CAN) for specific signals. Once the conditions for activation are met, the system injects compressed air from an auxiliary air tank into the inlet manifold, delivering the desired amount of air to enable early application of fuel to significantly boost throttle response and performance.

Typically, when a driver presses down on the throttle to demand acceleration, there is a delay in engine response because of turbo lag. This lag results from the time difference between acceleration demand and the maximum air delivery as the turbocharger spools up. The Bendix PBS system overcomes turbo lag by instantaneously injecting the desired air into the intake manifold, allowing the turbocharger time to spin up to its full capacity and take over the air delivery demands.

This gives a far faster response to the throttle. It opens the way to a downsize of the diesel engine in applications where acceleration demands are critical or engine compartment packaging is at a premium.

Contributing additional fuel savings, the Bendix Electronic Air Control system is a compact, electronically controlled compressed air control system. The controller integrates the air dryer, unloader valve, multi-circuit protection valve, and has the capability to integrate the park brake mechatronics. Its four primary functions are air quality assurance, pressure control, air distributions defined according to customer priorities, and information management. The sensors enable optimized system control, plus on-board/off-board diagnostics. A commercial vehicle equipped with EAC technology can achieve up to 2 percent in fuel savings, Bendix says.

The pneumatically operated single-cylinder Bendix Turbo-Clutch Air Compressor works together with PBS air injection and EAC, so that the compressor disengages during the portion of the duty cycle when no air is demanded. This greatly reduces power consumption from the engine even when the compressor is unloaded and improves fuel efficiency. As a result of the reduced overall cycling, the life cycle of the compressor significantly increases and normal wear and tear is dramatically reduced, says Bendix.

Bendix is the expert in air systems as is evidenced by the Air Control system, But by launching into engine air management with its PBS it is bringing a new dimension to engine sizing and application. Will we see it on the downsized power units that are seeking to win the crown from the 15-liter stalwarts? I would bet on it.

Subscribe to Our Newsletter

More Equipment

Video still of Volvo's Duane Tegels explaining the Volvo D13 diesel engine for EPA 2027 emissions
Equipmentby Deborah LockridgeSeptember 16, 2026

How Volvo Updated Its D13 for EPA 2027 [Watch]

Volvo’s updated D13 promises lower emissions without sacrificing performance or fuel economy. Take a closer look at what changed inside the engine in this HDT Spotlight video.

Read More →
Photo of new Michelin drive tire
Equipmentby News/Media ReleaseSeptember 15, 2026

Michelin Tire Improves Efficiency and Durability for Regional Fleets

The Michelin X Multi Energy D2 is a regional haul drive tire engineered to help fleets improve fuel efficiency, durability and traction in demanding stop-and-go operations.

Read More →
Presentation slide showing ZF's North American market growth
Equipmentby Deborah LockridgeSeptember 10, 2026

ZF Expands Commercial Vehicle Push in North America

ZF is expanding its North American commercial-vehicle presence with new transmission applications, electrification, trailer technology and autonomous-driving systems.

Read More →
Ad Loading...
Tesla Semi electric truck with interior of Tesla Cybercab superimposed on top
Equipmentby Deborah LockridgeSeptember 8, 2026

Tesla Wants a Self-Driving Semi. Are Cameras Enough?

Could Tesla’s camera-only autonomous driving technology work on an 80,000-pound Semi? In this commentary, HDT's Deborah Lockridge takes a look at Tesla, Cybercab, and how autonomous trucks see the road.

Read More →
Red highway tractor pulling white trailer with red logo identifying Kodiak.
Equipmentby News/Media ReleaseSeptember 8, 2026

Kodiak: Driverless Long-Haul Truck Launch on Track for 2026

Kodiak AI says its driverless long-haul safety case is 93% complete and it remains on track to begin commercial operations by year-end 2026.

Read More →
Collage of five autonomous trucks
Safety & Complianceby Deborah LockridgeSeptember 8, 2026

What DOT’s Automated Vehicle Strategy Means for Trucking

The U.S. Department of Transportation issued a new automated-vehicle strategy that outlines plans for driverless-truck regulations, cross-state freight corridors, and federal safety standards.

Read More →
Ad Loading...
Port of Newark EV truck charging station.
Equipmentby News/Media ReleaseSeptember 8, 2026

East Coast Port Launches $45M Electric Truck Push

The Port Authority of New York and New Jersey announced millions in incentives for zero-emission drayage trucks, yard tractors, and new charging hubs near the port.

Read More →
PlusAI autonomous truck with trailer going down a highway
Equipmentby StaffSeptember 3, 2026

PlusAI Going Public to Fund Autonomous Truck Launch

A SPAC deal could provide PlusAI with up to $300 million as it works toward a 2027 commercial launch of factory-built autonomous trucks.

Read More →
Faded sketch of diesel engines on a factory floor with NHTSA logo superimposed on top
Equipmentby Deborah LockridgeAugust 31, 2026

NHTSA Moves to Rewrite Truck Fuel-Economy Rules

The National Highway Traffic Safety Administration says it lacks authority to regulate medium- and heavy-duty truck engines separately from complete vehicles, but the existing standards have not yet been eliminated.

Read More →
Ad Loading...
Illustration of Freightliner Cascadia on highway with engine cutaway
Equipmentby Deborah LockridgeAugust 27, 2026

Detroit Opens Orders for EPA 2027 Engines

Detroit isn’t starting from scratch to meet EPA 2027 diesel emissions standards. Its Gen 6 DD13 and DD15 engines keep much of today’s platform while updating the fuel and aftertreatment systems.

Read More →