Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

How Speed, Weight and Grades Affect Brakes

Understanding the operational factors that boost -- or degrade -- braking performance is critical for reliable, safe stops on the road.

Jim Park
Jim ParkFormer HDT Equipment Editor
Read Jim's Posts
December 31, 2019
How Speed, Weight and Grades Affect Brakes

It's not enough to simply inspect your brakes regularly. To insure top performance, you need to understand how operational factors impact brake performance. 

Photo: Jim Park

3 min to read


We are all familiar with brakes. We use them to stop. That's their function, but in engineering terms, a brake is a device used to convert kinetic energy (motion) into thermal energy (heat) through friction between stationary parts (brake linings) and moving parts (brake drums or rotors). The brake drum and the lining material are designed to dissipate that converted energy, but too much heat that cannot dissipate quickly enough will eventually overwhelm the brakes design capacity rendering them less and less effective, and eventually useless. 

Ad Loading...

The normal operating temperature of a properly functioning brake is about 500°F. A hot brake that produces a distinctive odor usually accompanied by white or blue smoke is about 800°F. Dangerously overheated brakes can reach temperatures of  1,800°F or higher. These will glow cherry- to bright-red and there's serious risk of a wheel-end or tire fire.

Ad Loading...

Several things happen to hot drum brakes that will reduce their stopping ability--a condition often referred to as brake fade. Most lining materials lose some frictional capability at high temperatures. Poor quality linings may lose up to a third of their effectiveness at temperatures above 600°F.

On top of that, cast iron brake drums expand as they get hot. The diameter of the drum can increase by as much as forty thousandths (.040) of an inch when it's really hot. An accepted rule of thumb suggests that for every .020 of an inch the drum expands, the push-rod has to travel an additional 1/4 inch to maintain lining-to-drum contact. If a brake was not properly adjusted to begin with, things can go downhill (sorry about that pun) pretty fast. 

The laws of physics work against truck brakes in other ways too. It's accepted that if truck weight is doubled, stopping power must be doubled. But if speed is doubled, stopping power must be increased four times. If both weight and speed are doubled, stopping power must be increased eight times.

In practical terms, that means a fully loaded truck descending a hill at 60 mph will require eight times the stopping power of a lightly loaded truck traveling at 30 mph. Or, the brakes on the faster heavier truck will be doing eight times as much work as the brakes on the slower lighter truck. In other words, the brakes must absorb or dissipate eight times as much heat.

Even small increases in speed can make a big difference to the demands on the brakes.

Chart: Jim Park

Even small increases in speed can make a big difference to the demands on the brakes. An increase in speed from 50 mph to 60 mph --an increase of 25%--would increase the stopping distance on level ground by 56%. You can guess what happen on steep hills at high speed.

Ad Loading...

*Much of the technical detail here comes from a book called "Air Brakes from the Driver's Seat" by Allan C. Wright, published in 1999. It's now out of print, but in 2004 he assigned the book’s copyright to the Insurance Corporation of British Columbia, and it’s since been incorporated into the ICBC publication “Driving Commercial Vehicles”.

Subscribe to Our Newsletter

More Safety & Compliance

Aperia HALO front steer axle.
Safety & Complianceby Jack RobertsMarch 18, 2026

Aperia Expands Halo Platform with Steer-Tire Inflation System, Fifth-Wheel Integration

Aperia Technologies introduced a new automatic tire inflation system for steer axles and a partnership with Fontaine Fifth Wheel to integrate coupling status into its Halo Connect platform.

Read More →
Mobile navigation and in-cab display showing digital roadside safety alerts warning drivers about hazards and emergency vehicles through the Fleetworthy and HAAS Alert integration.

Fleetworthy and HAAS Alert Expand Partnership Stopped Truck Protection Alerts

Fleetworthy and HAAS Alert expanded their partnership to deliver real-time digital alerts that warn motorists when commercial trucks are stopped roadside and notify truck drivers when approaching emergency responders.

Read More →
Illustration of author headshot with black-and-white old-fashioned rig in the background

New Entrants, Chameleon Carriers, and Safety: Is It Too Easy to Start a Trucking Company?

More than 100,000 new trucking companies enter the industry each year, but regulators manage to audit only a fraction of them. That churn creates opportunities for inexperienced startups — and for “chameleon carriers” that shut down after safety violations and reappear under new identities. Read more from Deborah Lockridge in this commentary.

Read More →
Ad Loading...
Mack Protect for MD Series.

Mack Introduces Mack Protect Collision Mitigation System for MD Series

Mack Trucks has expanded its proprietary Mack Protect collision mitigation platform to the Mack MD Series, bringing heavy-duty safety technology to medium-duty trucks operating in urban and regional environments.

Read More →
A mechanic in a workshop leans over the open engine compartment of a large yellow vehicle, inspecting components while holding a tablet.
Sponsoredby Kristy CoffmanMarch 9, 2026

Smarter Maintenance Strategies to Keep Trucks Rolling

In today’s cost-conscious market, fleets are finding new ways to get more value from every truck on the road. See how smarter maintenance strategies can boost uptime, control costs and drive stronger long-term returns.

Read More →
Older white man in suit standing at podium with TCA logo

Bison Transport, Mill Creek Motor Freight Win TCA Fleet Safety Awards Grand Prize

Two Canadian fleets earned the Grand Prize in the Truckload Carriers Association’s 2025 Fleet Safety Awards, recognizing the industry’s top safety performance based on accident frequency and safety programs.

Read More →
Ad Loading...
Illustration with safety cones, false logbooks, CVSA logo

CVSA Issues New Inspection Guidance on ELD Tampering, False Logs

New guidance for commercial vehicle inspectors distinguishes between more traditional logbook violations and tampered ELD data that can result in mandatory 10-hour out-of-service orders.

Read More →
 Truck with door open and enforcement officer talking to driver about ELD
DriversFebruary 26, 2026

FMCSA Reinstates Field Warrior ELD to Registered Device List

One electronic logging device has been reinstated to the FMCSA's list of registered ELDs.

Read More →
Daimler Truck camera system.
Safety & Complianceby News/Media ReleaseFebruary 25, 2026

Daimler Truck North America Adds 360-Degree Exterior Camera System to Vocational, Medium-Duty Trucks

Daimler’s new factory-installed system integrates side and forward-facing cameras with in-cab touchscreen to improve jobsite visibility and reduce upfit complexity.

Read More →
Ad Loading...
Kodiak Autonomous Truck
Safety & Complianceby News/Media ReleaseFebruary 20, 2026

Kodiak Integrates HAAS Alert’s Safety Cloud into Autonomous Trucking Platform

Kodiak has integrated HAAS Alert’s Safety Cloud platform into its autonomous vehicle control system to send real-time digital hazard alerts to nearby motorists.

Read More →