Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

Charging Truck Batteries in Cold Weather

One of the biggest misconceptions about truck batteries is that they charge the same throughout the year. The colder it is outside, the less charge the battery pack wants to accept.

January 3, 2012
Charging Truck Batteries in Cold Weather

Charging vehicle batteries in cold weather is totally different in the winter. (Photo by Jim Park)

2 min to read


One of the biggest misconceptions about truck batteries is that they charge the same throughout the year. They simply don't! The colder it is outside, the harder it is to charge those batteries.

Ad Loading...

In warm weather (above 40 degrees), batteries are very easy to recharge.

They can normally take as much charge that the vehicle charging system can provide. Even deeply discharged battery packs can be completely recharged in a few hours if the only issue is a discharged battery not defective batteries..

Ad Loading...

However, the colder it is outside, the less charge the battery pack wants to accept. When it is very cold, the electrolyte in a flooded cell battery becomes like jelly and the molecular action in the battery slows down. The battery is similar to a tube of toothpaste -- difficult to get out and almost impossible to put back in.

The operator may become fooled by the way the vehicle responds in cold weather. The voltmeter on the dash displays a correct charging range and the lights are bright so it is assumed that the batteries are charging as normal.

What is really happening is that the vehicle's alternator is at the correct voltage and is powering the vehicle loads, but because the batteries are cold, the charge acceptance of the batteries is very low, sometimes as low as 2 amps per hour. Driving times of up to 40 hours can be required to charge deeply discharged cold batteries.

While AGM batteries have up to 40% better recharge capacity across all temperature ranges they will still require more time in cold weather to recharge than driving laws allow.

Things to Remember About Truck Batteries in Cold Weather Operation:

  • Discharged batteries can freeze in cold weather.

  • Never try to jump-start a vehicle that has frozen batteries.

  • Cold batteries will not accept a normal charge until the batteries reach an ideal temperature or extensive charging time is available.

  • Cold batteries can take up to 30 hours to warm back up to room temperature.

  • While jump-starts can get the vehicle started, many hours of charging may be required to recharge the battery pack. It might be a more prudent path to change batteries as normal vehicle operation cannot recharge the battery pack adequately during a normal workday.

Ad Loading...
Subscribe to Our Newsletter

More Maintenance

Noregon CAN Mentor software.
Maintenanceby News/Media ReleaseJuly 10, 2026

Noregon Launches CAN Mentor to Simplify Vehicle Network Diagnostics

New Noregon software helps technicians identify CAN network issues without requiring advanced diagnostic equipment or specialized training.

Read More →
NACFE Messy Middle Maintenance Report RNG
Maintenanceby Jack RobertsJuly 8, 2026

Maintenance in the Messy Middle Part 4: Renewable Natural Gas

The keys to running renewable natural gas as a fleet fuel depend on specialized technician training, rigorous inspection schedules and an understanding of high-pressure fuel systems.

Read More →
Mack Lock & Leave software updates.
Maintenanceby News/Media ReleaseJuly 7, 2026

Mack Adds 'Lock & Leave' Feature to Simplify Over-the-Air Software Updates

Mack’s new OTA enhancement allows drivers to start eligible software updates, lock the truck and walk away.

Read More →
Ad Loading...
Illustration with wrenches in background with "Maintenance in the Messy Middle: Biodiesel" text and NACFE Run on Less logo
Maintenanceby Jack RobertsJuly 2, 2026

Maintenance in the Messy Middle Part 3: Biodiesel

Biodiesel can reduce emissions, improve fuel-system lubricity and use existing diesel infrastructure. But NACFE’s Messy Middle maintenance report says fleets must actively manage storage, cold-weather operation, filters and oil drain intervals to avoid problems.

Read More →
Photo of truck dealership with pond in foreground
Equipmentby News/Media ReleaseJune 30, 2026

Rush Expands Gulf Coast Peterbilt Network With Louisiana Acquisition

The expanded Rush network gives fleets additional sales, service, leasing and collision repair support across Louisiana's major trucking markets.

Read More →
Cover of a Dayton Parts guide titled "Strategic Parts Purchasing: A Process Checklist." The cover highlights "5 Steps to Revamp Parts Procurement, Cut Costs and Increase Uptime" and features a warehouse aisle with shelving full of automotive parts, where a worker is organizing heavy-duty suspension components on a pallet.
SponsoredJune 30, 2026

Is Your Parts Procurement Process Reactive or Proactive?

Ready to revamp your parts procurement process? Learn how now with “Strategic Parts Purchasing: A Process Checklist”

Read More →
Ad Loading...
Illustration with wrenches in background with "Maintenance in the Messy Middle: Renewable Diesel" text and NACFE Run on Less logo
Maintenanceby Jack RobertsJune 29, 2026

Maintenance in the ‘Messy Middle’ Part 2: Renewable Diesel Fuel

NACFE's latest Messy Middle Powertrain Service & Maintenance report says renewable diesel gives fleets an opportunity to reduce carbon emissions without changing trucks, fueling infrastructure or maintenance practices. But technicians still need to understand several important operational differences.

Read More →
Illustration messy middle maintenance diesel with wrenches in background
Maintenanceby Jack RobertsJune 26, 2026

The Diesel Engine Enters NACFE’s ‘Messy Middle’

NACFE’s new Messy Middle Powertrain Service & Maintenance report says keeping modern diesel engines running now depends as much on software, diagnostics and data as traditional mechanical service.

Read More →
Maintenanceby Deborah LockridgeJune 23, 2026

Wabash Trailers Recalled for Improperly Installed Underride Guards

More than 900 Wabash dry van trailers may not comply with the Federal Motor Vehicle Safety Standard for rear impact guards.

Read More →
Ad Loading...
Illustration showing DEF tank and Detroit engine
Equipmentby Deborah LockridgeJune 18, 2026

DTNA Software Update Gives Truckers More Time Before DEF Derates Take Effect

The changes reflect EPA guidance aimed at reducing downtime caused by emissions-system faults while maintaining compliance requirements.

Read More →