Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

Charging Truck Batteries in Cold Weather

One of the biggest misconceptions about truck batteries is that they charge the same throughout the year. The colder it is outside, the less charge the battery pack wants to accept.

January 3, 2012
Charging Truck Batteries in Cold Weather

Charging vehicle batteries in cold weather is totally different in the winter. (Photo by Jim Park)

2 min to read


One of the biggest misconceptions about truck batteries is that they charge the same throughout the year. They simply don't! The colder it is outside, the harder it is to charge those batteries.

Ad Loading...

In warm weather (above 40 degrees), batteries are very easy to recharge.

Ad Loading...

They can normally take as much charge that the vehicle charging system can provide. Even deeply discharged battery packs can be completely recharged in a few hours if the only issue is a discharged battery not defective batteries..

However, the colder it is outside, the less charge the battery pack wants to accept. When it is very cold, the electrolyte in a flooded cell battery becomes like jelly and the molecular action in the battery slows down. The battery is similar to a tube of toothpaste -- difficult to get out and almost impossible to put back in.

The operator may become fooled by the way the vehicle responds in cold weather. The voltmeter on the dash displays a correct charging range and the lights are bright so it is assumed that the batteries are charging as normal.

What is really happening is that the vehicle's alternator is at the correct voltage and is powering the vehicle loads, but because the batteries are cold, the charge acceptance of the batteries is very low, sometimes as low as 2 amps per hour. Driving times of up to 40 hours can be required to charge deeply discharged cold batteries.

While AGM batteries have up to 40% better recharge capacity across all temperature ranges they will still require more time in cold weather to recharge than driving laws allow.

Ad Loading...

Things to Remember About Truck Batteries in Cold Weather Operation:

  • Discharged batteries can freeze in cold weather.

  • Never try to jump-start a vehicle that has frozen batteries.

  • Cold batteries will not accept a normal charge until the batteries reach an ideal temperature or extensive charging time is available.

  • Cold batteries can take up to 30 hours to warm back up to room temperature.

  • While jump-starts can get the vehicle started, many hours of charging may be required to recharge the battery pack. It might be a more prudent path to change batteries as normal vehicle operation cannot recharge the battery pack adequately during a normal workday.

(Information courtesy Purkeys Fleet Electric, www.purkeysfleetelectric.com.)

Subscribe to Our Newsletter

More Maintenance

Bar graph illustrating survey responses on current and future use of artificial intelligence in heavy duty repair shops
Maintenanceby Deborah LockridgeMarch 19, 2026

Fullbay Report: Heavy-Duty Shop Revenue Up, Rates Rising, but Shops Still Short on Techs

Strong growth across the heavy-duty repair sector is being tempered by workforce shortages and an aging technician pipeline.

Read More →
Mack Connected Granite.
Maintenanceby Jack RobertsMarch 19, 2026

How Mack Sees the Next Era of Fleet Intelligence

Telematics has evolved from simple vehicle tracking into a connected service platform that can help fleets boost uptime, improve specifications, and move toward predictive maintenance. Mack executives say AI is now giving fleets a way to turn all that vehicle data into faster, smarter decisions.

Read More →
Illustration of heavy duty trucks with digital overlay
Maintenanceby Deborah LockridgeMarch 17, 2026

Clarios Expands Battery Monitoring Into Subscription Service with Battery Manager Pro

A new battery-monitoring-as-a-service program from Clarios Connected Services uses predictive analytics and automatic replacement to reduce downtime and smooth fleet maintenance costs.

Read More →
Ad Loading...
Diagram of SAF Holland BrakeSight
EquipmentMarch 16, 2026

SAF-Holland’s BrakeSight Aims to Take the Guesswork Out of Air Disc Brake Maintenance

New Haldex sensor technology from SAF-Holland integrates with telematics systems to give fleets continuous insight into air disc brake condition.

Read More →
Solar panels on top of a red Class 8 truck sleeper cab
Equipmentby Deborah LockridgeMarch 15, 2026

Vanair Introduces Solar, Battery Power Ecosystem for Class 8 Trucks

The company’s expanded EPEQ ecosystem includes flexible solar panels, lithium batteries, hydraulic power systems, and a portable fast charger for electric trucks.

Read More →
Technician at computer in maintenance shop with truck in background
Maintenanceby Deborah LockridgeMarch 15, 2026

Mitchell 1 Targets Technician Search Challenges With New Fleet Feature

TruckSeries’ new Unit Number Search allows fleet technicians to access repair data using the identifier they know best — the truck’s unit number.

Read More →
Ad Loading...
Man standing at TMC podium
Maintenanceby Deborah LockridgeMarch 15, 2026

Truck Maintenance Costs Ease Slightly, but Long-Term Trend Still Rising

Benchmark data from Decisiv and TMC shows repair expenses still climbing, but fleets are improving efficiency with digital tools.

Read More →
Three people at a table for a panel discussion
Maintenanceby Deborah LockridgeMarch 15, 2026

New PC-12 Diesel Engine Oil Category Nears Completion: What Fleets Should Know

The new heavy-duty engine oil category, PC-12, is nearing the finish line. Here’s what fleet maintenance managers should know before it arrives in 2027.

Read More →
autel diagnostic equipment and tablet
SponsoredMarch 9, 2026

Advanced Commercial Vehicle Diagnostic Strategies

Learn how to diagnose complex electrical and drivability issues with confidence using the Autel MS909CV, a digital storage oscilloscope, and real-world engine data in this hands-on virtual introduction to advanced commercial vehicle diagnostics.

Read More →
Ad Loading...
A mechanic in a workshop leans over the open engine compartment of a large yellow vehicle, inspecting components while holding a tablet.
Sponsoredby Kristy CoffmanMarch 9, 2026

Smarter Maintenance Strategies to Keep Trucks Rolling

In today’s cost-conscious market, fleets are finding new ways to get more value from every truck on the road. See how smarter maintenance strategies can boost uptime, control costs and drive stronger long-term returns.

Read More →