Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

Charging Truck Batteries in Cold Weather

One of the biggest misconceptions about truck batteries is that they charge the same throughout the year. The colder it is outside, the less charge the battery pack wants to accept.

January 3, 2012
Charging Truck Batteries in Cold Weather

Charging vehicle batteries in cold weather is totally different in the winter. (Photo by Jim Park)

2 min to read


One of the biggest misconceptions about truck batteries is that they charge the same throughout the year. They simply don't! The colder it is outside, the harder it is to charge those batteries.

In warm weather (above 40 degrees), batteries are very easy to recharge.

Ad Loading...

They can normally take as much charge that the vehicle charging system can provide. Even deeply discharged battery packs can be completely recharged in a few hours if the only issue is a discharged battery not defective batteries..

However, the colder it is outside, the less charge the battery pack wants to accept. When it is very cold, the electrolyte in a flooded cell battery becomes like jelly and the molecular action in the battery slows down. The battery is similar to a tube of toothpaste -- difficult to get out and almost impossible to put back in.

The operator may become fooled by the way the vehicle responds in cold weather. The voltmeter on the dash displays a correct charging range and the lights are bright so it is assumed that the batteries are charging as normal.

What is really happening is that the vehicle's alternator is at the correct voltage and is powering the vehicle loads, but because the batteries are cold, the charge acceptance of the batteries is very low, sometimes as low as 2 amps per hour. Driving times of up to 40 hours can be required to charge deeply discharged cold batteries.

While AGM batteries have up to 40% better recharge capacity across all temperature ranges they will still require more time in cold weather to recharge than driving laws allow.

Ad Loading...

Things to Remember About Truck Batteries in Cold Weather Operation:

  • Discharged batteries can freeze in cold weather.

  • Never try to jump-start a vehicle that has frozen batteries.

  • Cold batteries will not accept a normal charge until the batteries reach an ideal temperature or extensive charging time is available.

  • Cold batteries can take up to 30 hours to warm back up to room temperature.

  • While jump-starts can get the vehicle started, many hours of charging may be required to recharge the battery pack. It might be a more prudent path to change batteries as normal vehicle operation cannot recharge the battery pack adequately during a normal workday.

(Information courtesy Purkeys Fleet Electric, www.purkeysfleetelectric.com.)

Subscribe to Our Newsletter

More Maintenance

SponsoredFebruary 1, 2026

Reducing Fleet Downtime with Advanced Diagnostics

This white paper examines how advanced commercial vehicle diagnostics can significantly reduce fleet downtime as heavy duty vehicles become more complex. It shows how Autel’s CV diagnostic tools enable in-house troubleshooting, preventive maintenance, and faster repairs, helping fleets cut emissions-related downtime, reduce dealer dependence, and improve overall vehicle uptime and operating costs.

Read More →
SponsoredFebruary 1, 2026

Stop Watching Footage, Start Driving Results

6 intelligent dashcam tactics to improve safety and boost ROI

Read More →
Brake telematics in heavy trucks.
Maintenanceby Jack RobertsJanuary 30, 2026

Why Are Brake Telematics So Tough for Class 8 Trucks?

Brakes are the final frontier for telematics on Class 8 trucks. But Hendrickson is close to a breakthrough that could change the game in getting real-time brake system information back to fleets.

Read More →
Ad Loading...
Warehouse aisle with pallet racking filled with boxed inventory at a distribution center.
Maintenanceby News/Media ReleaseJanuary 28, 2026

Phillips Opens High-Tech Distribution Center for Faster Parts Delivery

Phillips Industries’ new Cincinnati-area distribution center is now shipping aftermarket trucking parts nationwide, aiming to speed up delivery times for customers.

Read More →
Cummins MFlex4 heavy-duty brake pad.
MaintenanceJanuary 20, 2026

Cummins Launches MFlex4 Air Disc Brake Pad for Heavy Duty Aftermarket

Cummins used Heavy Duty Aftermarket Week (HDAW) to introduce a new brake pad platform aimed squarely at one of the aftermarket’s biggest pain points: Complexity.

Read More →
SponsoredJanuary 19, 2026

3 New Ways Fleet Software Pays: ROI opportunities for modern fleet managers

Safety, uptime, and insurance costs directly impact profitability. This eBook looks at how fleet software is evolving to deliver real ROI through proactive maintenance, AI-powered video telematics, and real-time driver coaching. Learn how fleets are reducing crashes, defending claims, and using integrated data to make smarter operational decisions.

Read More →
Ad Loading...
SponsoredJanuary 19, 2026

Basic Tracking vs Next Generation Fleet Technology

Fleet software is getting more sophisticated and effective than ever, tying big data models together to transform maintenance, safety, and the value of your existing tech stack. Fleet technology upgrades are undoubtedly an investment, but updated technology can offer a much higher return. Read how upgrading your fleet technology can increase the return on your investment.

Read More →
MaintenanceJanuary 16, 2026

What is AI Doing for Pilot's Fleet Maintenance Program? [Video]

Artificial intelligence gets plenty of attention at tech shows like CES — but what does it look like in a real trucking maintenance shop? Watch what Brent Hickman has to say about how one of the largest fuel-hauling fleets in the country is using AI.

Read More →
Maintenanceby News/Media ReleaseJanuary 16, 2026

ACC Fleet Solutions Launched to Address Recurring Heavy-Duty Truck Parts Failures

ACC Fleet Solutions is a new offering that allows fleets to address recurring part failures with higher-performing, custom-engineered solutions developed at no up-front cost.

Read More →
Ad Loading...
Henrickson aftermarket parts.
Maintenanceby News/Media ReleaseJanuary 15, 2026

Hendrickson to Highlight Aftermarket Portfolio at HDAW 2026

In addition to suspension components, Hendrickson will highlight a range of complementary systems and technologies at HDAW 2026.

Read More →