Westport Innovations says it's introduced the first generation of enhanced spark-ignited (ESI) natural gas system. This new approach to natural gas combustion technology is designed provide a "downsized" natural gas solution that is cost competitive while providing similar levels of power, torque, and fuel economy to a larger diesel engine.
Westport Develops New Natural Gas System for Medium-Duty Truck Engines
Westport Innovations says it's introduced the first generation of enhanced spark-ignited (ESI) natural gas system. This new approach to natural gas combustion technology is designed provide a "downsized" natural gas solution that is cost competitive while providing similar levels of power, torque, and fuel economy to a larger diesel engine.
Using 100% dedicated natural gas as fuel, Westport's new technology optimizes the combustion and thermal efficiencies of the engine by taking advantages of the positive properties of natural gas.
Westport's new combustion system and components have been undergoing testing and offer ready integration into OEM applications globally. The Westport ESI combustion system is targeted at sub-9-liter engines for Class 6 and 7 trucks applications and is also adaptable for sub-2-liter applications for use in automotive and non-automotive applications.
The new technology is optimized for spark-ignited engines, and improvements in combustion and thermal management compared to typical spark-ignited natural gas engines ultimately enhance the engine's reliability, Westport says.
The new technology is designed to provide up to 10% improvement in power and torque over the base diesel engine. Higher performance from a spark-ignited natural gas engine compared to a diesel engine potentially allows a 4-liter natural gas engine to replace a 6-liter diesel engine, which results in substantial mass reduction.
Westport says the new technology will allow it to achieve comparable fuel economy to a diesel engine, with the help of cooled exhaust gas recirculation. It's designed to provide up to 40% brake thermal efficiency (a measurement of how much fuel is converted to useful energy.) Typical spark ignited natural gas engines have approximately 25-30% brake thermal efficiency and diesel engines have approximately 41% brake thermal efficiency.
The new technology also is designed to provide up to 5% weight reduction compared to the base diesel engine.
By using 100% natural gas, there is no requirement for diesel particulate filter or selective catalytic reduction systems. This allows cost and weight reduction over base diesel engine.
Westport is currently in various stages of development and negotiation with several vehicle and engine OEMs for ESI applications in medium-duty truck and automotive applications.
More Fuel Smarts

Vanair Introduces Solar, Battery Power Ecosystem for Class 8 Trucks
The company’s expanded EPEQ ecosystem includes flexible solar panels, lithium batteries, hydraulic power systems, and a portable fast charger for electric trucks.
Read More →
Run on Less “Messy Middle” Data Shows Multiple Paths for Truck Powertrains [Listen]
Listen as Mike Roeth of the North American Council for Freight Efficiency shares insights into battery-electric trucks, natural gas, biofuels, and clean diesel on this episode of HDT Talks Trucking.
Read More →
Run on Less “Messy Middle” Data Shows Multiple Paths Forward for Truck Powertrains [Watch]
NACFE's Run on Less - Messy Middle project demonstrates the power of data in helping to guide the future of alternative fuels and powertrains for heavy-duty trucks.
Read More →
Trucking Executive Warns Fuel Spike from Middle East Conflict Hitting Fleets Fast
Mike Kucharski, vice president of refrigerated carrier JKC Trucking, says diesel price jumps tied to global instability are squeezing carriers already struggling with weak freight rates.
Read More →
Smarter Maintenance Strategies to Keep Trucks Rolling
In today’s cost-conscious market, fleets are finding new ways to get more value from every truck on the road. See how smarter maintenance strategies can boost uptime, control costs and drive stronger long-term returns.
Read More →
Researchers Demonstrate Wireless Charging of Electric Heavy-Duty Truck at Highway Speeds
Purdue researchers demonstrated a high-power wireless charging system capable of delivering energy to electric heavy-duty trucks at highway speeds, advancing the concept of electrified roadways for freight transportation.
Read More →
EPA Wants to Know: Are DEF De-Rates Really Needed for Diesel Emissions Compliance?
The Environmental Protection Agency is asking diesel engine makers to provide information about diesel exhaust fluid system failures as it considers changes to emissions regulations.
Read More →6 Dashcam Tactics to Improve Safety & ROI
6 intelligent dashcam tactics to improve safety and boost ROI
Read More →
California: Clean Truck Check Rules Still in Force for Out-of-State Trucks, Despite EPA Disapproval
The Environmental Protection Agency said California can’t enforce its Heavy-Duty Inspection and Maintenance Regulation, known as Clean Truck Check, on vehicles registered outside the state. But California said it will keep enforcing the rule.
Read More →
Justice Department Pulls Back on Criminal Prosecution of Diesel Emissions Deletes
The Trump administration has announced it will no longer criminally prosecute “diesel delete” cases of truck owners altering emissions systems in violation of EPA regulations. What does that mean for heavy-duty fleets?
Read More →
