As truck owners look for ways to deal with $4 to $5 diesel, some fleets are finding that electricity is helping them plug into savings, through all-electric vehicles, plug-in hybrids, idle reduction or electric refrigeration units.
We've seen the introduction of light-duty hybrid and electric vehicles, such as Ford's Transit Connect EV and Via Motors' new extended-range electric pickup truck. Larger all-electric trucks are working their way into the market. Fleets such as FedEx and Frito-Lay are already using electric delivery vans such as the Navistar eStar, Smith Electric Vehicles' Newton Van, and a walk-in step van developed by Enova and Freightliner Custom Chassis. Other, lesser-known electric-truck entrants include EVI USA, Boulder Electric and Electrorides' ZeroTruck.
Most of these trucks can go no more than 100-150 miles on a single charge, making them best suited for daily delivery operations where they come back to home base at night to charge.
An EV costs two to three times as much as a diesel-powered truck of the same size, so prices for light- to medium-duty electric trucks range from $60,000 to more than $200,000. Potential buyers also are wary of the cost of replacing battery packs, whose life spans are somewhat unknown. Although battery prices are coming down, a single pack will cost many thousands of dollars. However, maintenance costs are significantly lower, and vehicle life is much longer - not to mention the money saved on fuel.
A program from Enova/Freightliner Chassis, Green for Free, lets fleets buy all-electric vehicles for the cost of a diesel-powered one. The savings from reduced maintenance and fuel savings is then used over a period of time to cover the higher purchase price.
Government incentives and programs also can make electricity a more attractive transport alternative.
The Shorepower Truck Electrification Project is one program that is working to increase the number of electric charging stations and electrified parking spaces at truckstops. A California program, the Hybrid Truck and Bus Voucher Incentive Program, offers vouchers ranging from $10,000 to $30,000 for the purchase of eligible new hybrids or electric trucks or buses.
Smith Electric Vehicles is working with other states to help them follow California's lead. The company identified federal dollars already going to states, called CMAQ funds (for carbon mitigation and air quality). With help from Smith, the state of New York allocated $10 million of those funds to support the adoption of EVs.
In addition to price, the charging infrastructure is another barrier. According to Frost & Sullivan, in 2011, there were just 7,500 charging stations in the U.S., a meager number considering all the existing highway gas stations and truckstops.
"Carrying enough energy to run an over-the-road truck is the challenge," says Smith Electric co-founder and CEO Bryan Hansel. "Energy density in batteries doesn't allow you to put enough fuel in the tank, so to speak, to go 300-400 miles between fills."
Also, he says, charging a battery is a slow process. "It typically takes five to six hours to refill. Obviously, that doesn't work in an over-the-road scenario where you pull in, need to refuel and move on."
Rapid charging technology does exist, Hansel says, and although all-electric vehicles aren't practical for over-the-road trucking today, he's not ruling it out for the future.
"As rapid charging continues to develop, as battery technology continues to advance, I think there are some compelling reasons why it's worth working toward."
For the electric infrastructure to grow, there has to be demand. Ultimately, demand for EVs will be the result of increasing fuel prices, says Sandeep Kar, global director of commercial vehicle research with Frost & Sullivan. "Fuel prices are trending toward reaching $5 a gallon," Kar says. "If that were to happen, that psychological barrier could lead a lot of fleets to choosing these vehicles. I believe it's the market demand that will bring in charging infrastructure and not vice versa. Everything depends on oil prices."
A viable option for fleets that want to electrify without the short range of all-electric vehicles is diesel-electric (or gasoline-electric) hybrid vehicles. "You don't have to rely on charging infrastructure, and that is the biggest thing going for hybrids," Kar says. Frost & Sullivan forecasts that by 2020, global penetration of hybrid and electric vehicles will be at 6.9%.










