XL Hybrids will begin conducting customer pilot tests of its hybrid powertrain technology with GM 2500 Series vans, including the Chevy Express and GMC Savana. The company claims its hybrid powertrain can reduce fuel consumption and carbon dioxide emissions by up to 20 percent for urban fleets.
XL Hybrids is working with equipment upfit companies and with fleet maintenance firms to certify them to install the hybrid powertrain on new and used vehicles. The company is initially targeting sales to fleets that operate the vans at least 25,000 miles per year in urban and suburban routes.
XL Hybrids will also offer the XLH powertrain as an option through fleet leasing partners in 2012. Participating fleets could see operating expenses reduced with minimal or no up-front capital. Additional benefits for fleets that install the XLH powertrain include:
* Estimated savings of between $1,500 and $2,500 per year from improved fuel economy
* A three- to five-year payback for fleet customers
* Increased low-end torque
* Installation in less than one day
The powertrain is composed of a 2kWh advanced lithium-ion battery pack, a 40kW (53 horsepower) electric motor and a proprietary hybrid control system that operate seamlessly with the original manufacturer's 4.8L internal combustion engine and automatic transmission.
It provides flexibility for fleets to operate the vehicle in any application, although the maximum fuel savings will be achieved on urban or mixed suburban and urban routes. The system can provide an additional 240 foot-pounds of torque at the driveshaft when the hybrid electric motor assists during acceleration, allowing fleets to have the same or improved performance with increased efficiency.
"Fleet customers are facing an increased number of new alternative vehicle technologies, many of which require changes to routes, cargo loads, range or fueling infrastructure. We designed our hybrid powertrain to provide an attractive payback from fuel savings while minimizing any disruption or change to company operations," said Justin Ashton, co-founder and vice president of business development of XL Hybrids.
XL Hybrids' new facility in Boston, Mass. will serve as the company's headquarters and engineering center.
To learn more about the hybrid van specifications and about how to pilot test the hybrid technology, please visit www.xlhybrids.com.
For more information, visit www.xlhybrids.com.
XL Hybrids to Deliver Hybrid Electric Conversions
XL Hybrids will begin conducting customer pilot tests of its hybrid powertrain technology with GM 2500 Series vans, including the Chevy Express and GMC Savana. The company claims its hybrid powertrain can reduce fuel consumption and carbon dioxide emissions by up to 20 percent for urban fleets
More Products

Deflecktor: Hubbub Aerodynamic Wheel Cover Cost-Effective Even for Trailers
Aerodynamic wheel covers can deliver small but meaningful fuel-economy gains for fleets, and Deflecktor says its latest design aims to make the technology easier and more affordable to deploy.
Read More →
Fontaine Expands Flatbed Lineup with New Fleet-Focused Models, Eyes 2027 Launch
Fontaine is broadening its flatbed lineup with new models aimed at fleets, including a lightweight aluminum trailer expected in 2027 that emphasizes durability, repairability, and lower cost.
Read More →Fontaine's Fleet-Focused Force Flatbed Prototype [Watch]
A new prototype from Fontaine Trailer focuses on what fleets say they need most: easier repairs, lower maintenance costs, and practical, service-friendly design.
Read More →
HDT Honors the Best New Products of 2025 at TMC [Photos]
Heavy Duty Trucking's Top 20 Products awards recognize the best new products and technologies. Check out the award presentations at the 2026 Technology & Maintenance Council annual meeting.
Read More →
Detroit Engines: Trusted Performance, Built for What's Next
The Detroit® Gen 6 engine platform proves that real progress doesn’t require a complete redesign. Built on 20 years of trusted technology, these engines are designed for efficiency, stronger performance, and greater reliability than before. And they do it all while complying with 2027 EPA standards on every mile.
Read More →
HDT Top 20 Products 2026: The New Tools, Technologies, and Ideas Shaping Trucking
From pricing intelligence and compliance tools to charging infrastructure, diagnostics, tires, and AI, HDT’s 2026 Top 20 Products recognize the new tools, technologies, and ideas heavy-duty trucking fleets are using to run their businesses.
Read More →
Geotab Launches AI-Powered GO Focus Pro Dash Cam With 360-Degree Visibility
Geotab launches GO Focus Pro, an AI-powered 360-degree dash cam designed to reduce collisions, prevent fraud, and protect fleets from nuclear verdict risk.
Read More →
Basic Tracking vs Next Generation Fleet Technology
Fleet software is getting more sophisticated and effective than ever, tying big data models together to transform maintenance, safety, and the value of your existing tech stack. Fleet technology upgrades are undoubtedly an investment, but updated technology can offer a much higher return. Read how upgrading your fleet technology can increase the return on your investment.
Read More →
Continental Tire Adds Size Extension to Regional Drive and Steer Tires
The Conti HDR 5 and Conti HSR 5 tires are now available in size 245/70R19.5, designed for urban and regional fleets in high-scrub environments
Read More →
The Fleet Leader’s Guide to Maximizing Fleet Financial Performance
Boost your fleet's financial performance with our essential guide, "Maximizing financial impact." Learn to define KPIs, strategically use data to reduce costs, and leverage automation for more efficient operations. Download it today and discover your potential for improved financial performance!
Read More →
