Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

The Camless Concerto

Camless engine design could offer 20 percent fuel savings.

by Steve Sturgess, Executive Editor
December 1, 2007
The Camless Concerto

 

3 min to read


An interesting — fascinating, really — development that has gone very quiet is the engine with valves but no camshaft.

Ad Loading...

You may recall back in 2000, International engineers completed a coast-to-coast drive in a model 8100 truck with a 530 engine that had valves actuated electro-hydraulically and not driven by the camshaft. The valve actuation mechanism was developed by Sturman Industries of Woodland Park, Colo., and is the brainchild of the brilliant Eddie Sturman.

The International engine was a natural for the technology, since it has a high-pressure hydraulic circuit for the HUEI injectors — hydraulically actuated, electronic unit injectors.

Ad Loading...

If you think about it, generating the pressure for a modern fuel system is a tough task. Opening and shutting valves is child's play by comparison.

De-coupling the valve actuation from crankshaft rotation and timing opens up all kinds of design opportunities of valve timing, lift, duration, event — you name it. Valeo, the French component supplier, has been pursuing camless engine design claiming it could offer 20 percent fuel savings in cars.

Given such savings, why has the concept not taken off like a bottle rocket?

Well, to quote Eddie Sturman, the problem is that engine designers sought to replicate conventional valve movement, using the hydraulic actuation instead of the camshaft. That's like taking a piano and playing a country music song. What's needed, says Sturman, are whole new symphonies.

In the absence of the new music, Sturman has come up with his own — a new cycle that is only possible with decoupled valve actuation. One that seeks to move diesel thermal efficiency from around 42 percent up to as much as 60 percent — with near-zero emissions and no aftertreatment.

Ad Loading...

The Sturman cycle retains exhaust in the cylinder at the bottom of the expansion stroke. Fuel is injected into this hot exhaust as the piston starts the compression stroke. Key to the engine's low emissions is that the fuel evaporates in the hot gas, truly atomizing, unlike high-pressure fuel even at 2,200 bar. It does not burn immediately, because the gas is inert.

However, combustion is initiated as the piston rises on the compression stroke by opening the inlet valves to a compressed air charge. As the piston heads down the expansion stroke, more air is mixed with the charge in the cylinder to maintain combustion and in-cylinder pressure. This gets more work out of the fuel charge, with far lower flame temperatures and injection pressures. And because the fuel is vaporized, there's no particulate matter like that formed when burning droplets of fuel.

Electronic/hydraulic manipulation of the valves means the engine is a two-stroke. And by varying valve timing and fuel delivery, cylinders can be power-producing or air compressing or just windmilling.

So now you have an engine with a fuel rail, hydraulics, air rail and high voltage (Internationals have 300V plus at the injectors). So you also have the right elements to pair the Sturman-cycle engine with compressed-air, hydraulic or electric hybrids.

More remarkably yet, because the engine cycle is controlled electronically (not by cam profile and timing chain), the power unit can switch back and forth between Sturman, diesel or HCCI cycles — or any other exotic cycle that can be created for the good old piston engine.

Ad Loading...

Is there no end to the camless engine versatility? Apparently not. It'll run on anything that can be squeezed through the injector, and that includes a bottle of pure canola oil that Eddie Sturman picked up at the store and took into the lab a month or so ago.

The pieces of the engine that make this all work are all in the head. So the technology is also retrofittable, and that may be how it first appears commercially, as a kit for a certain engine (not necessarily an International.)

Such a kit would bring an older engine up to current and future emissions standards without the need for additional particulate filters or other aftertreatment devices.

Hmmmm.

Subscribe to Our Newsletter

More Fleet Management

A woman holding a tablet with a screen showing rectangles of various colors
SponsoredSeptember 16, 2026

Color Match Smarter: Tools That Restore & Perform

For fleet managers and collision repair professionals keeping heavy-duty trucks on the road, getting the color right the first time isn't just about appearance — it's about efficiency, turnaround time, and bottom-line results. Discover how today's digital color tools are transforming the repair process from guesswork to precision.

Read More →
Mobile tablet showing Motus screen against highway background with Motus logo
Fleet Managementby StaffSeptember 15, 2026

FMCSA Pauses Biennial-Update Enforcement Amid Motus Transition

Carriers whose updates were due on or after June 1 have more time, while FMCSA works to stabilize its new registration system and warns of phishing sites impersonating its new carrier registration system, Motus.

Read More →
Geotab Whitepaper Cargo Theft Cover
SponsoredSeptember 14, 2026

2026 Blueprint for Countering Smarter Supply Chain Theft

Cargo theft is no longer just the cost of doing business. It's a multi-billion-dollar criminal enterprise exploiting vulnerabilities across your fleet, drivers, and supply chain.

Read More →
Ad Loading...
A monitor with a bar graph with a person sitting next to it wearing a headset.
SponsoredSeptember 1, 2026

How Telematics Improves Visibility, Control, and Performance in Refrigerated Fleets

Explore how telematics help refrigerated fleets improve visibility, uptime, efficiency, compliance, and cargo protection across connected cold chain operations.

Read More →
Graphic with U.S. and Canadian flags over background illustration of an ink-stamp that says Tariffs.
Equipmentby Deborah LockridgeAugust 24, 2026

What the U.S.-Canada Trade War Means for Trucking

Escalating U.S.-Canada tariffs could disrupt cross-border freight, reduce truck volumes, raise costs, and create new uncertainty for carriers on both sides of the border.

Read More →
Fleet Managementby News/Media ReleaseAugust 24, 2026

What Are Trucking’s Top Concerns for 2026?

The American Transportation Research Institute wants to know what's worrying trucking fleet managers, drivers, and other stakeholders in its annual Industry Issues survey.

Read More →
Ad Loading...
Four men in suits on the National Mall with giant video screen showing capitol building in the background
Fleet Managementby Deborah LockridgeAugust 24, 2026

American Trucking Associations Looks for a New Leader

ATA President and CEO Chris Spear abruptly left his job at the association on August 21, at a pivotal time for the trucking industry.

Read More →
The Cyber Stop column header with photo of a smiling driver in truck with a laptop and a wi-fi icon
Fleet ManagementAugust 21, 2026

Public Wi-Fi Cybersecurity Risks: How Truck Drivers and Fleets Can Protect Their Data

Public Wi-Fi can expose truck drivers and fleets to credential theft, malware, and other cyber threats. Here’s how to reduce the risk on the road.

Read More →
Woman in white blazer superimposed on background showing a row of Fraley & Schilling truck, plus the HDT Truck Fleet Innovators 2026 logo
Fleet Managementby Deborah LockridgeAugust 19, 2026

For Nicky Cupp, Fleet Innovation Starts With Frustration

HDT Truck Fleet Innovator Nicky Cupp turns everyday pain points at Fraley & Schilling into opportunities for better technology and smarter processes.

Read More →
Ad Loading...
Headshot of Adam Buttgenbach with a Pepsi-branded Tesla Semi in the background
Fleet Managementby Deborah LockridgeAugust 18, 2026

Adam Buttgenbach’s Approach to Electric Trucks: Start With Where They Fit

HDT Truck Fleet Innovator Adam Buttgenbach helped PepsiCo build one of North America’s largest EV fleets by focusing on where electric trucks make operational sense.

Read More →