Trailers, like tractors, wear out in time; maybe five years, maybe 10 or 15. Truckload carriers tend to have the shortest trade cycles, while some grocery companies keep trailers 12 years or more, says Darry Stuart, contract fleet maintenance manager and a former general chairman of the Technology & Maintenance Council of American Trucking Associations.
Spec’ing a Low-Maintenance Trailer
Knowing when and where to save money when spec'ing a trailer can prevent headaches in the long run.

Galvanizing is a cost-effective hedge against corrosion, but the upcharge might not pencil out on a short-life-cycle trailer. Photo: Jim Park
“The food service fleets will keep trailers in service for a long time because they build them to last in low-mileage, high-cycle operations,” he says. ”The truckload fleets build them light and cheap, and after five years, they are done.”
Maintenance practices differ accordingly. Trailers tend to run fewer miles than tractors in truckload service because of tractor-to-trailer ratios, so running gear won’t wear out as fast. Electrical problems can be greatly reduced with high-quality wiring harnesses, but electrics are subject to impact damage and often improper repairs, Stuart warns.
“The harnesses are not the issue,” he says. “The suppliers are building good product today, but we still see problems with the connectors after five years. The problems usually start where somebody has made an ugly repair on one of the wires. Moisture gets in there once it’s opened up and the wicking starts. There’s not much you can do from a spec’ing point of view, but a lot of fleets could do with a review of their trailer electrical repair procedures.”
Stuart says the trailer spec really depends on a fleet’s maintenance program. If it’s spotty, then spec’ing more reliability into the trailer will pay off, such as automatic tire inflation systems and air disc brakes. “Neither will eliminate the need for regular maintenance, but they might get you through longer periods without touching the trailer,” he says. “Fleets that see trailers regularly might not see the benefit of up-spec’ing equipment.”
There are a few ways to spec more reliability or durability into a trailer, but of course there will be an upcharge:
Galvanized running gear: At this year’s Mid-America Trucking Show, there were several galvanized trailers, including vans and flatbeds. Some had galvanized wheels, too, something new to the market. “Galvanize everything under a trailer,” insists Stuart. “People are smart enough now to know that trailers rust out. If they don’t galvanize everything, they are making a huge mistake.”
More batteries and solar panels for liftgates: “When you add a liftgate, you need to think about the reserve capacity of the batteries or even add batteries,” says Joe Puff, vice president of truck technology & maintenance at NationaLease. “In many cases, spending an extra few hundred bucks up front on more or better batteries, higher output alternators and even solar panels can save thousands of dollars over the life of the asset. People will often blame a failed component for a breakdown, but the problem often starts with not understanding the duty cycles and the demand on a component when spec’ing the truck.”
Related: Avoid Headaches by Spec'ing the Right Truck
More Maintenance

Vanair Introduces Solar, Battery Power Ecosystem for Class 8 Trucks
The company’s expanded EPEQ ecosystem includes flexible solar panels, lithium batteries, hydraulic power systems, and a portable fast charger for electric trucks.
Read More →
Vanair Introduces Solar, Battery Power Ecosystem for Class 8 Trucks
The company’s expanded EPEQ ecosystem includes flexible solar panels, lithium batteries, hydraulic power systems, and a portable fast charger for electric trucks.
Read More →
Mitchell 1 Targets Technician Search Challenges With New Fleet Feature
TruckSeries’ new Unit Number Search allows fleet technicians to access repair data using the identifier they know best — the truck’s unit number.
Read More →
Truck Maintenance Costs Ease Slightly, but Long-Term Trend Still Rising
Benchmark data from Decisiv and TMC shows repair expenses still climbing, but fleets are improving efficiency with digital tools.
Read More →
New PC-12 Diesel Engine Oil Category Nears Completion: What Fleets Should Know
The new heavy-duty engine oil category, PC-12, is nearing the finish line. Here’s what fleet maintenance managers should know before it arrives in 2027.
Read More →
Advanced Commercial Vehicle Diagnostic Strategies
Learn how to diagnose complex electrical and drivability issues with confidence using the Autel MS909CV, a digital storage oscilloscope, and real-world engine data in this hands-on virtual introduction to advanced commercial vehicle diagnostics.
Read More →
Smarter Maintenance Strategies to Keep Trucks Rolling
In today’s cost-conscious market, fleets are finding new ways to get more value from every truck on the road. See how smarter maintenance strategies can boost uptime, control costs and drive stronger long-term returns.
Read More →
How One Company is Using Smart Suspension Technology to Reduce Driver Injuries and Improve Retention
America’s Service Line adopted Link’s SmartValve and ROI Cabmate systems to address whole-body vibration, repetitive strain, and driver turnover. The trucking fleet is already seeing measurable results.
Read More →
Fleetio Benchmark Report: Aging Vehicles, Rising Costs Strain Fleet Maintenance
Fleetio’s analysis of 1.2 million commercial vehicles finds older assets driving outsized service spend, while most fleets remain cautious on AI adoption.
Read More →The Future of Class 8 Brake Telematics
Brakes are tough when it comes to telematics. But Hendrickson believes it is close to having a game-changing solution for fleets.
Read More →
