Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

Safer Trailers Reduce Costs and Improve Productivity

Fleets are realizing that safer trailers and truck bodies mean reduced operating costs and enhanced productivity. And OEs and suppliers are responding to that call.

January 18, 2019
Safer Trailers Reduce Costs and Improve Productivity

Well-lit trailer and body interiors not only enhance safety, but also allow workers to access and move cargo and goods easier and faster. 

Photo: Optronics

5 min to read


It’s become a cliché to say that the cab of a truck is a driver’s office. But if the cab is the driver’s front office, the trailer or truck body behind that cab is his or her back office. While the past decade has seen a whole host of safety enhancements targeting truck cabs, trailers and truck bodies are starting to get their safety due, too.

Ad Loading...

A move by fleets to safer trailers and bodies is really a combination of good citizenship combined with care for their employees — all while improving the bottom line, says Paul Jarossy, director of business development for Morgan Truck Body. Drivers and truck users often embrace product features and options, that, for example, allow the driver easier access into and out of the truck body, he says. “We are now complementing our standard safety features, such as grab handles and steps at every access point, full-width rear bumpers, and prominent warning labels…with new, robust, pull-out rear and side steps that serve to better facilitate the user’s egress and ingress from our bodies.

“No one wants people to get hurt on the job,” Jarossy says. “And mitigating or eliminating lost-time accidents, and the subsequent short- or long-term disability claims, improves employees’ and their family’s quality of life, and is just good business sense.”

Ad Loading...

The driver shortage is also a factor, says Gary Remley, Northeast regional manager for Mickey Truck Bodies. “Our fleet customers are always looking for ergonomic solutions to enhance driver safety and boost productivity,” he notes. “Since good, qualified, truck drivers are always in short supply, fleet owners want to provide as safe a work environment as possible for their drivers. Additionally, these features can make a driver’s job easier. Better access for unloading product, for example, can be an easy way to enhance driver retention and productivity.”

“Safer and easier delivery methods can definitely help fleets attract drivers, especially in the foodservice market, where the job is physically demanding,” agrees Eurell Eubanks, director of national accounts for Great Dane Trailers. “Making the job safer and easier is absolutely critical to retaining drivers. And the fleet benefits, because providing drivers with safer equipment can help prevent accidents, which means fewer workers compensation claims and fewer drivers out of commission.”

Camera systems are becoming increasingly common for medium-duty urban fleets.

Photo: Mickey Truck Bodies

See and be seen

Trailer and body safety begins with visibility, says Brett Johnson, president and CEO of vehicle lighting supplier Optronics.

“I’m old enough to remember when you’d step into a truck body or trailer and there was literally no lighting whatsoever,” he says with a laugh. “If you were lucky, maybe you had an old dome light on the ceiling. But it usually didn’t work. And often, the only light you had to work in was whatever filtered in from outside the vehicle.”

Johnson believes lighting is soon going to be even more critical for efficient fleet operations. “If you look at where this industry is headed in terms of more online-generated orders, as well as explosive growth in the in-home grocery delivery market segments, there is no doubt that working after dark and into the night is going to become the norm for many urban delivery fleets,” he says. “And that means that good, reliable lighting systems — both on the interior and exterior of a truck — are going to be critical for safety and efficiency.”

Ad Loading...

Truck-Lite, for instance, offers perimeter lighting, adding up to 5 feet of light for visibility in areas where dome or back-up lighting will not reach. The company says it’s ideal for use with liftgate trailers and body vehicles.

Inside trailers and bodies, Johnson says a new emphasis on reliable lighting has led to new, corner-mounted LED lamps that can illuminate an entire van interior while being immune from damage from forklifts and shifting cargo. And, he believes that as time progresses, the use of sensor-activated lighting will become the norm, so when workers are present, lights are on.

“There is no doubt that working after dark and into the night is going to become the norm for many urban delivery fleets.”

– Brett Johnson, Optronics

“Good interior and exterior visibility helps everyone,” Johnson says. “Your employees will be more aware of your surroundings. And your vehicles will be more conspicuous to other vehicles and pedestrians around them.”

Going hand-in-hand with better lighting is the increased use of camera systems, both inside and outside trailers and bodies, says Steve Mason, Midwest regional manager for Mickey Truck Bodies. “Back-up cameras, even on small units, are becoming much more common. The majority of the bodies and trailers Mickey Truck Bodies sells will be doing delivery in city streets and parking lots — venues with a great deal of auto and foot traffic. A back-up camera can be your only defense when trying to navigate backing up in a parking lot.”

Ad Loading...

Great Dane, which makes both trailers and bodies, is also introducing electronic technology to boost collision avoidance and pedestrian safety. The ReverseAlert 4-in-1 backup alarm system combines all stop, tail, turn and back-up functions into one single, industry-standard size lamp, Eubanks explains. “It activates — sounding a horn and activating lights — when the trailer wheels turn backward, providing greater safety for both drivers and pedestrians. We have also partnered with ASA Electronics to design the industry’s smallest wireless rear-mounted camera system, which gives drivers increased awareness of the action behind their rigs on the road, in parking lots and during docking maneuvers. These cameras can help avoid accidents and increase driver and pedestrian safety.”

More features are coming soon, adds Chris Lee, director of engineering for Great Dane. He says the company is developing its FleetPulse telematics system, which uses sensors strategically placed throughout the trailer to help monitor things such as tire inflation, lights out, open and closed doors, cargo weight and more. “These sensors collect data that can help users maximize the utilization of their assets and better manage the maintenance and repair of their equipment,” Lee says. “But they also provide real-time alert notifications to inform drivers and fleet owners of issues while on the road to help enhance safety, improve equipment uptime, and prevent potential CSA violations and fines.”

Other trailer telematics systems are available that offer similar capabilities, such as Truck-Lite’s Road Ready, Grote Guardian, and TrailerNet from Phillips Connect Technologies.

In short, there’s a new way of thinking about safety in the truck body and trailer, which has clear benefits for heavy- and medium-duty fleets, cutting costs and keeping drivers healthier and happier.

Subscribe to Our Newsletter

More Safety & Compliance

Red Kodiak-branded autonomous tractor with Charger-branded trailer backed up to warehouse
Fleet Management•October 30, 2026

Kodiak Lines Up Fleets for Driverless Trucking

An agreement for 75 trucks, a new Texas freight lane, and progress on safety validation move Kodiak closer to its planned driverless highway launch.

Read More →
YouTube thumbnail showing man being interviewed and backup camera and in-cab screen showing backup video
Safety & Compliance•by Deborah Lockridge•October 23, 2026

More Trailer Data Through the Same Seven-Way [Video]

Can trucking’s standard seven-way connector handle more cameras and trailer data? Grote’s Adam Slade shows HDT how the company is using new technology with its 4See trailer system, not only to add a new backup camera but also to expand other capabilities — without adding another connection.

Read More →
Screen capture showing PrePass Intelligence data on tolls
Fleet Management•by News/Media Release•October 21, 2026

PrePass Intelligence Mines Fleet Bypass, Toll and Safety Data

PrePass Intelligence helps fleets measure bypass savings, flag potential toll overcharges, and spot suspicious transactions by combining data from separate systems.

Read More →
Ad Loading...
View of the crash scene with the crash location, high- and low-speed lanes, direction of travel, gore area, and concrete barrier annotated
Safety & Compliance•by Staff•October 16, 2026

Fatal Crash Exposes Toll Plaza Risks

An NTSB investigation found that last-minute lane changes and large speed differences at an Ohio toll plaza created a hazard the truck driver couldn't avoid in time.

Read More →
Man with police badge on his arm by an open commercial truck door examining paperwork
Safety & Compliance•October 15, 2026

When Language Stops the Truck: The Return of ELP Out-of-Service Orders

English language proficiency rules for commercial drivers aren’t new, but renewed out-of-service enforcement has raised the stakes. Here’s what carriers need to know before a driver reaches a roadside inspection.

Read More →
A man standing at the driver entrance of a blue work truck.
Sponsored•October 6, 2026

A Camera Isn't a Safety Program. Here's What Brokers Are Screening for Now

Footage alone may not be enough to pass broker vetting processes. Here's what counts as a defensible safety program now.

Read More →
Ad Loading...
Cover Feature graphic showing various forms of cannabis/marijuana products
Safety & Compliance•by Deborah Lockridge•October 5, 2026

Marijuana and Trucking’s Drug-Testing Dilemma

Marijuana is getting stronger, laws are changing, and drug tests still can’t reliably establish impairment. What does that mean for truck drivers and the fleets that employ them?

Read More →
Kodiak tractor-trailer on highway with insets of a weigh station sign and inside of a weigh station control room
Safety & Compliance•by News/Media Release•September 21, 2026

PrePass, Kodiak Connect Driverless Trucks to Roadside Enforcement

The system will allow enforcement agencies to verify Enhanced Inspection information and decide whether Kodiak’s autonomous trucks can bypass roadside screening sites.

Read More →
Photo of smiling truck driver Harold Perry with arms crossed in front of Southeastern Freight Lines truck
Drivers•September 17, 2026

From One Generation to the Next: How Mentorship Builds Safer Truck Drivers

After three decades in trucking, Harold Perry shares what he's learned about driver safety, mentorship, and helping the next generation build confidence behind the wheel.

Read More →
Ad Loading...
Mobile tablet showing Motus screen against highway background with Motus logo
Fleet Management•by Staff•September 15, 2026

FMCSA Pauses Biennial-Update Enforcement Amid Motus Transition

Carriers whose updates were due on or after June 1 have more time, while FMCSA works to stabilize its new registration system and warns of phishing sites impersonating its new carrier registration system, Motus.

Read More →