QuickSpin: LED Headlights vs. Halogen
A comparison between a set of standard halogen headlamps and LED headlamps reveals, well, there is no comparison.

Truck-Lite's senior vice president and chief technology officer, Brad Van Riper, supervises the headlamp changeover between the test runs at the company's Falconer, N.Y., assembly plant.

Compare the side-of-the-road lighting between both sets of lights on high and low beam. Then notice how the LEDs light the detail at the far end of the road, where the halogen lamps seem to just fade out — even on high beam. The color of the light is important, too. The LED light is closer to that of daylight, rather than the yellowish cast from the halogen lamps. This is exactly as it appeared to me in the tests.
Because headlamps are something drivers use every day, we arranged with Truck-Lite to see if LED headlamps are really as good as they are reputed to be. Manufacturers such as Truck-Lite use sensitive instruments to measure light output and the like, but I just wanted to see with my own two eyes what kind of a difference they made in night vision.
Watching headlamps being assembled at Truck-Lite's Falconer, N.Y., plant, I was amazed at the size of the light-producing part of the assembly. There are six LEDs in each assembly, four in the low-beam reflector and two in the high. Each LED is no more than a quarter-inch square, which totally doesn't reconcile with the amount of light they produce. Truck-Lite says they will last about 30,000 hours — about 10 years of average service for an over-the-road truck.

Truck-Lite's senior vice president and chief technology officer, Brad Van Riper, supervises the headlamp changeover between the test runs at the company's Falconer, N.Y., assembly plant.
The test procedure was pretty simple. We stopped the truck at the same spot on a dark, deserted stretch of road and took a few photographs from inside the cab to illustrate the difference between the two sets of headlights. We used the same Freightliner Cascadia day-cab, which underwent a headlamp transplant between the test runs. We replaced the entire assembly with the halogen lights with a module containing the LED lights.
The photos were taken with the same camera using the same settings, so the camera's exposure controls were nullified and would not affect the outcome. The settings for all the photos are as follows: Canon 5D in Manual mode; 24 mm focal length, ISO 400, 15-second exposure, manual white balance. In other words, what you see in the photos is what the camera saw; no digital trickery was applied after the fact.
What jumped out at me immediately was detail visible just off the road, where the trees are on the left in the LED photos. They were not even visible with the halogens. That gives a driver a real edge when it comes to spotting wildlife lurking at roadside or catching signage in the distance.
The difference was equally obvious on an Interstate highway. The wide roadway and the sloping roadside were beautifully lit. I think what truly made a difference was the color of the light. Truck-Lite says the color temperature of the LED light — the blue to red shift in the light spectrum — is very close to the color temperature of sunlight, around 6,000 degrees Kelvin, compared to halogen at around 4,000 K. Technically, they are not much "brighter," but they sure appear to be because of the color.
Interestingly, driving on a busier stretch of two-lane road with opposing traffic, not once did I get a flash of the high beams from oncoming cars annoyed by my brighter lights. I'm told this has a lot to do with the reflector design, which throws light where it's needed -- straight down the road and low and wide — rather than into the eyes of oncoming drivers.
While they are considerably more expensive up front than halogen headlamps, LEDs will long out-live the first service life of the truck and will give drivers night lighting like they have never seen before.
More Safety & Compliance

Kodiak Lines Up Fleets for Driverless Trucking
An agreement for 75 trucks, a new Texas freight lane, and progress on safety validation move Kodiak closer to its planned driverless highway launch.
Read More →
More Trailer Data Through the Same Seven-Way [Video]
Can trucking’s standard seven-way connector handle more cameras and trailer data? Grote’s Adam Slade shows HDT how the company is using new technology with its 4See trailer system, not only to add a new backup camera but also to expand other capabilities — without adding another connection.
Read More →
PrePass Intelligence Mines Fleet Bypass, Toll and Safety Data
PrePass Intelligence helps fleets measure bypass savings, flag potential toll overcharges, and spot suspicious transactions by combining data from separate systems.
Read More →
Fatal Crash Exposes Toll Plaza Risks
An NTSB investigation found that last-minute lane changes and large speed differences at an Ohio toll plaza created a hazard the truck driver couldn't avoid in time.
Read More →
When Language Stops the Truck: The Return of ELP Out-of-Service Orders
English language proficiency rules for commercial drivers aren’t new, but renewed out-of-service enforcement has raised the stakes. Here’s what carriers need to know before a driver reaches a roadside inspection.
Read More →
A Camera Isn't a Safety Program. Here's What Brokers Are Screening for Now
Footage alone may not be enough to pass broker vetting processes. Here's what counts as a defensible safety program now.
Read More →
Marijuana and Trucking’s Drug-Testing Dilemma
Marijuana is getting stronger, laws are changing, and drug tests still can’t reliably establish impairment. What does that mean for truck drivers and the fleets that employ them?
Read More →
PrePass, Kodiak Connect Driverless Trucks to Roadside Enforcement
The system will allow enforcement agencies to verify Enhanced Inspection information and decide whether Kodiak’s autonomous trucks can bypass roadside screening sites.
Read More →
From One Generation to the Next: How Mentorship Builds Safer Truck Drivers
After three decades in trucking, Harold Perry shares what he's learned about driver safety, mentorship, and helping the next generation build confidence behind the wheel.
Read More →
FMCSA Pauses Biennial-Update Enforcement Amid Motus Transition
Carriers whose updates were due on or after June 1 have more time, while FMCSA works to stabilize its new registration system and warns of phishing sites impersonating its new carrier registration system, Motus.
Read More →

