Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

How to Reduce the Burden of Tire Maintenance

Tire maintenance needn’t be a mind-numbing inconvenience. These tools can reduce the workload and improve efficiency.

Jim Park
Jim ParkFormer HDT Equipment Editor
Read Jim's Posts
March 9, 2016
How to Reduce the Burden of Tire Maintenance

When it comes to tire maintenance, many chores can now be automated.

5 min to read


When it comes to tire maintenance, many chores can now be automated.

Never mind autonomous trucks; we need autonomous tires. We need tires that maintain their own pressure, report tread wear and balance issues, and report when the truck is out of alignment. Imagine how long a tire would last if it looked after itself with all appropriate diligence. (Imagine how long tires would last if we looked after them with all appropriate diligence...)

Ad Loading...

We’re not likely to see such a tire anytime soon, so in the interests of taking some of the “chore” out of maintenance chore, here are a few tools we’ve come across that promise to at least ease the burden by making the process easier, more accurate and less time consuming.

Ad Loading...

Convenient monitoring

By doing nothing more than driving over a plate in the ground, you can have the Pneuscan system by Ventech check tire inflation pressure and record tread depth by reading the footprint of the tire. The system can be installed at any indoor location, such as an inspection lane or the entrance to the tire shop. Readings taken as the tires pass over a set of sensor plates embedded in the ground send data to the head unit, which displays the readings. They also can be uploaded to a tire management database and printed.

Based on fleet tire parameters pre-inputted to the database, if results are within specified tolerances, a green signal tells the operator the tire is cleared for driving. A red signal indicates the tire requires service. The system uses license plate recognition to determine the unit number.

Pneuscan won’t reinflate the tires for you or change out worn tires, but it speeds up the triage process, quickly identifying the tires in need of attention.

Most of the more comprehensive tire pressure management systems on the market today also offer tire data upload capabilities, relieving the maintenance department of the hassle of yard surveys. When trailers are out in the field and inaccessible to maintenance department observation, the data-sharing can help identify tires in need of service such as inflation. They won’t tell you how much tread is left on a tire, but mileage records and install dates can help predict when a tire might need to be changed. Like other maintenance database software, these systems won’t do the work for you, but they will alert you to a problem before it becomes a mission-crippling and costly roadside repair.

A more hands-on approach comes courtesy of Love’s new TirePass program. Drivers stopping at one of Love’s 75 TirePass locations can have a thorough tire inspection and inflation top-up done while they fuel. A Love’s tire technician will measure tread depth, visually check the tire and wheel assemblies and check tire pressure. Tires found to be below the desired pressure will be re-inflated. Love’s says it will not re-inflate tires found be 75% or less of the desired pressure for safety reasons (a run-flat condition), and will instead recommend an inspection to determine the problem.

Ad Loading...

The initial inspection is free; subsequent inspections are $5 each for the truck and trailer. Printed reports are also generated and can be uploaded to fleet maintenance departments. These inspections are best done at the beginning of the driving shift when tires are cold and accurate pressures can be measured. 

Infrared or laser alignment machines make it easy to check alignment, the first step in curing irregular tire wear.

Lighten the workload

Of course, all the preventive and diagnostic technology in the world still won’t eliminate the need for tire maintenance. You can, however, lighten the workload somewhat with a few clever tools. With technicians in short supply, the tools you supply could make the difference in a hiring situation.

Tire changers from the likes of Ammco-Coats, Atlas Equipment, Ranger, Tiger and Hunter can help prevent technician injuries and wheel and tire damage.

Hunter’s new TCX625HD Heavy-Duty Tire Changer, for example, can manage any size truck tire, including wide-single tires, and mount them without scuffing the rims on the floor or risking damage to the bead area of the tire.

If you’re topping up a set of tires already mounted, the Mobile Tire Pressure Equalizer from IPA Tools lets the technician attach the air chuck and then set a target pressure; the system does the rest. The device is portable and can be used anywhere close to a 110-volt power supply.

Ad Loading...
Love’s TirePass is a one-stop tire inspection lane.

Performing wheel alignments is another matter altogether, but diagnosing alignment problems has never been easier. Infrared and laser systems from Bee Line, Hunter, MD Alignment and others can be mounted on the truck and the checks performed even while there is other work being done to the truck, like an oil change. According to Hunter, about 7 out of 10 trucks suffer some sort of misalignment, and since alignment can affect driver satisfaction, fuel economy and tire wear, keeping the truck on the straight and narrow pays off in more ways than one. The more alignment checks you do, the faster the equipment pays for itself.

And then there’s the question of wheel balancing. Some fleets prefer using external weight, and there are several machines available that do a very good job at that from Bee-Line, Hunter and others.

Or, for balancing on the fly, internal compounds such as Counteract, Equal, Magnum and others take all the work out of the process. You could easily afford to balance all wheel positions on the truck, even those oft-neglected trailer tires.  

While automation is great, close visual inspections of tires are still required. None of the systems mentioned will detect cuts and damage to sidewall and tread areas. It’s great to minimize the technician’s workload, but don’t let them get sloppy when it comes to visual inspections.

Subscribe to Our Newsletter

More Equipment

Mack CommandView.
Equipmentby News/Media ReleaseMarch 11, 2026

Mack Unveils CommandView Safety and Productivity System for Granite

Mack Trucks’ CommandView is a new suite of integrated onboard technologies designed to enhance jobsite safety, improve operational efficiency for fleet operators.

Read More →
Cummins X15 engine.
Equipmentby News/Media ReleaseMarch 9, 2026

Daimler Adds Cummins Engines to 2027 Powertrain Lineup

Freightliner and Western Star models will offer a broader mix of gasoline, diesel and natural gas engines designed to meet EPA 2027 emissions standards.

Read More →
A mechanic in a workshop leans over the open engine compartment of a large yellow vehicle, inspecting components while holding a tablet.
Sponsoredby Kristy CoffmanMarch 9, 2026

Smarter Maintenance Strategies to Keep Trucks Rolling

In today’s cost-conscious market, fleets are finding new ways to get more value from every truck on the road. See how smarter maintenance strategies can boost uptime, control costs and drive stronger long-term returns.

Read More →
Ad Loading...
Peterson Gensis light.
Equipmentby News/Media ReleaseMarch 6, 2026

Peterson to Debut Genesis Fail-Safe Truck and Trailer Light at Major Industry Events

Peterson will debut its new Genesis truck and trailer light at Work Truck Week and TMC.

Read More →
PlusAI ASuperDrive 6
Equipmentby News/Media ReleaseMarch 6, 2026

PlusAI Debuts SuperDrive 6.0 With Night Driving, Construction-Zone Capability

The latest version of SuperDrive aims to accelerate path to scalable driverless trucking operations.

Read More →
New truck sales surge.
Equipmentby News/Media ReleaseMarch 4, 2026

FTR Reports Class 8 Truck Orders Surged in February

FTR said preliminary Class 8 truck orders jumped 47% month over month and 159% year over year as improving freight conditions and clearer regulatory outlook boost fleet confidence.

Read More →
Ad Loading...
2026 Kenworth C580 truck.
Equipmentby News/Media ReleaseMarch 4, 2026

Kenworth Unveils C580 Extreme-Duty Truck at ConExpo

The new extreme-duty vocational truck replaces the long-running C500 and is designed for the most demanding off-highway applications, with production scheduled to begin in 2027.

Read More →
New 2026 Mack Keystone tractor.
Equipmentby News/Media ReleaseMarch 3, 2026

Mack Debuts All-New Keystone Vocational Tractor, Unveils Reimagined Granite at ConExpo 2026

Mack has debuted an all-new Class 8 tractor and an updated Granite model ahead of ConExpo-Con/Agg 2026.

Read More →
Photo of truck driver in yellow safety vest walking alongside tractor-trailer
Driversby Deborah LockridgeFebruary 25, 2026

How One Company is Using Smart Suspension Technology to Reduce Driver Injuries and Improve Retention

America’s Service Line adopted Link’s SmartValve and ROI Cabmate systems to address whole-body vibration, repetitive strain, and driver turnover. The trucking fleet is already seeing measurable results.

Read More →
Ad Loading...
FTR 2026 trailer sales.
Equipmentby News/Media ReleaseFebruary 20, 2026

Trailer Orders Hold Steady in January as Backlogs Rebuild

FTR says net trailer orders are flat month over month at 24,206 units, with 2026 orders still trailing last year.

Read More →