Stability Control Proposal Nearing Publication

May 07, 2012

A proposal to require stability control systems on heavy-duty tractors is nearing publication. The National Highway Traffic Safety Administration proposal has been cleared by the White House Office of Management and Budget, the last step in the review process.

Major suppliers of stability control systems, Bendix Commercial Vehicle Systems and Meritor WABCO Vehicle Control Systems (seen above), estimate that perhaps as many as 25% of new trucks have stability controls.

It make take a year or more, but the proposal could lead to a mandate for technology that many carriers already have adopted because they see a safety benefit.

Major suppliers of stability control systems, Bendix Commercial Vehicle Systems and Meritor WABCO Vehicle Control Systems, estimate that perhaps as many as 25% of new trucks have these controls.

Among tank truck carriers, in particular, stability control is practically standard, according to John Conley, president of National Tank Truck Carriers.

Ted Scott, engineering director at American Trucking Associations, said the association is likely to support the proposal.

"I don't see any reason not to support it at this point, given the language I've seen," he said.

Owner operators likely will oppose a mandate. It's a cost issue, said a spokesman for the Owner-Operator Independent Drivers Association. A stability control system on top of other federal requirements could be more than small businesses can afford, he said.

Details of the proposal are not yet available but it is likely to cover only tractors, rather than tractors and trailers, and is not likely to include a retrofit requirement.

NHTSA says its research shows the technology can provide a significant safety benefit.

Rollover and loss-of-control crashes are responsible for 304 deaths and 2,738 injuries a year, and the agency estimates that the systems will save as many as 66 lives and prevent almost 1,000 injuries a year.

The out-of-pocket cost to carriers would be up to $107 million a year, but the savings from preventing property damage and travel delays alone would amount to $372 million, the agency said.

The big question is how the agency will handle the distinction between the two types of stability systems on the market, Roll Stability Control and Electronic Stability Control.

Both systems perform a similar function: if sensors detect the risk of rollover or instability, the control module slows the vehicle by cutting back the throttle and applying the brakes automatically.

The difference is that RSC is triggered only when the system detects roll instability, which might occur when a truck is going too fast into a turn or maneuvers too quickly. ESC reacts to both roll instability and yaw instability, such as a skid that could lead to a jackknife. In addition to slowing the vehicle to prevent a rollover, it applies the brakes on the wheel that needs to be slowed to counteract the skid.

Studies have demonstrated that both systems are effective, but not equally so. In 2009 the University of Michigan Transportation Institute concluded that if all 5-axle tractor-trailers had RSC, there would be 3,489 fewer crashes and 106 fewer deaths each year. If all of these trucks had ESC, there would be 4,659 fewer crashes and 126 fewer deaths.

The other difference is cost. ESC is more expensive. Costs range from $800 to $1,600 for RSC, while ESC might go for $1,800 to $2,300. But discounts are common and prices should go down due to economies of scale after the mandate takes effect.

This cost differential is important to the industry. Dan Murray, vice president of research for the American Transportation Research Institute, said the Institute will soon begin looking into the cost-benefit breakdown between RSC and ESC.

"A number of carriers have internal data showing that while ESC has a few extra crash scenarios thrown in because of the lateral sensors, RSC may have a better cost-benefit outcome because it does most of what ESC does at a lower cost," he said.