Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

How Drivers Can Make or Break Truck Aftertreatment System Maintenance

Parked forced regenerations of diesel particulate filters continue to frustrate and confuse drivers. Drivers under time constraints often tempt fate and continue their journeys, ignoring regen requests.

Jim Park
Jim ParkFormer HDT Equipment Editor
Read Jim's Posts
February 28, 2018
How Drivers Can Make or Break Truck Aftertreatment System Maintenance

A truck driver may not know when to address a DPF regen warning, which can costs fleets days of downtime if it requires advanced service. Photo: Jim Park

2 min to read


A truck driver may not know when to address a DPF regen warning, which can costs fleets days of downtime if it requires advanced service. Photo: Jim Park

Parked forced regenerations of diesel particulate filters continue to frustrate and confuse drivers. Drivers under time constraints often tempt fate and continue their journeys, ignoring regen requests. A system derate or shutdown can sideline a truck for a couple of days if the DPF requires advanced service.

Ad Loading...

Newer post-2010 trucks are a little more forgiving in their warnings. 

Ad Loading...

“On older engines, before the advent of the SCR [selective catalytic reduction] system, drivers generally had three to four hours between the time the light came on and when you absolutely had to perform a regen,” says Scott Barraclough, Mack technology product manager. “Newer trucks offer at least eight hours from the time of the first alert and when it must be regen’d. That allows drivers to get through a shift or at least find a convenient time and place to park.”

The bad news is that there are still lots of older systems running around, and drivers need to be aware of different alerts and warnings on trucks of different makes, models and ages.

“Drivers need to be aware of the system on the truck and they must follow the prompts and instructions provided by the truck,” Barraclough says.

Trucks should be equipped with instructions outlining the parked regen procedures to avoid confusion.

While drivers can’t influence the vehicle’s duty cycle, they should be mindful of the impact of behaviors such as idling.

Ad Loading...

“Light loads and stop-and-go driving certainly play a factor in DPF regeneration performance, as additional soot is created during erratic duty cycles and/or stop-and-go traffic,” says Kurt Swihart, Kenworth marketing director. “This, along with lack of exhaust heat from light engine loads and extended idling periods, will cause a need for more frequent regens.”

As well, drivers should report any make-up coolant or oil they use. Since the visible smoke from burnt oil or coolant can no longer be seen, adding fluids indicates that oil and coolant are going somewhere.

“Oil and/or coolant consumption all play a factor with DPF contamination and will result in the engine controller commanding more frequent regenerations,” Swihart says.

Subscribe to Our Newsletter

More Maintenance

Photo of back of aluminum flatbed trailer on show floor
Equipmentby Deborah LockridgeApril 2, 2026

Fontaine Expands Flatbed Lineup with New Fleet-Focused Models, Eyes 2027 Launch

Fontaine is broadening its flatbed lineup with new models aimed at fleets, including a lightweight aluminum trailer expected in 2027 that emphasizes durability, repairability, and lower cost.

Read More →
Illustration of predictive maintenance
Maintenanceby News/Media ReleaseMarch 31, 2026

Fullbay Acquires Pitstop to Strengthen AI-Powered Predictive Maintenance

Pitstop AI will use Fullbay's extensive shop data to drive predictive maintenance for trucking fleets and repair shops.

Read More →
Collage of Top 20 Product award ceremonies
EquipmentMarch 31, 2026

HDT Honors the Best New Products of 2025 at TMC [Photos]

Heavy Duty Trucking's Top 20 Products awards recognize the best new products and technologies. Check out the award presentations at the 2026 Technology & Maintenance Council annual meeting.

Read More →
Ad Loading...
freightliner whitepaper
SponsoredMarch 31, 2026

Detroit Engines: Trusted Performance, Built for What's Next

The Detroit® Gen 6 engine platform proves that real progress doesn’t require a complete redesign. Built on 20 years of trusted technology, these engines are designed for efficiency, stronger performance, and greater reliability than before. And they do it all while complying with 2027 EPA standards on every mile.

Read More →
Illustration showing diesel exhaust fluid pump sign and EPA headquarters
Equipmentby Deborah LockridgeMarch 30, 2026

EPA Targets DEF Sensor Failures Behind Truck Derates

New guidance allows engine makers to replace problematic DEF sensors with NOx-based systems, aiming to reduce unnecessary derates and downtime caused by failures in the sensors designed to monitor diesel exhaust fluid on trucks.

Read More →
Goodyear steer tire on display at booth
Maintenanceby Deborah LockridgeMarch 25, 2026

Goodyear Targets ‘Super-Regional’ Sweet Spot with New Steer Tire

Goodyear is preparing to roll out a new steer tire designed to bridge the gap between regional and linehaul for trucking fleets.

Read More →
Ad Loading...
Hendrickson TireMaax Pro Watchman
Maintenanceby Jack RobertsMarch 25, 2026

Hendrickson Unveils Watchman Smart Wheel-End System at TMC

Hendrickson’s new sensor platform integrates with its TireMaax system to deliver real-time tire and wheel-end insights, targeting uptime and cost savings.

Read More →
Volvo VNL.
Maintenanceby Jack RobertsMarch 24, 2026

Over-the-Air Updates and the Modern Powertrain Explained

Over-the-air updates are moving beyond recalls, and expanding how fleets manage performance, compliance, and uptime.

Read More →
SKF TraX wheel monitoring system.
Maintenanceby Jack RobertsMarch 24, 2026

SKF, TMC Expand Hands-On Training to Boost Technician Skills at Annual Meeting

A new partnership between SFK and TMC brings certified, on-site instruction focused on wheel-end reliability and maintenance best practices.

Read More →
Ad Loading...
Graphic illustrating recruiting concept
Maintenanceby Deborah LockridgeMarch 23, 2026

Why Higher Pay Isn’t Fixing the Heavy-Duty Technician Shortage

Hiring heavy-duty truck technicians has become a bidding war, but shops that focus on culture, training, and career paths are gaining an edge. That's the takeaway from a TMC panel discussion.

Read More →