Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

A Quick Guide to Alternative Fuels

The world no longer seems concerned about "peak oil" (the idea that oil reserves are going to run out), and today's clean-diesel engines have addressed many environmental concerns about truck exhaust. Most industry experts believe conventional diesel fuel will remain the dominant fuel for commercial vehicles for decades to come

Deborah Lockridge
Deborah LockridgeEditor and Associate Publisher
Read Deborah's Posts
June 29, 2012
A Quick Guide to Alternative Fuels

 

5 min to read


The world no longer seems concerned about "peak oil" (the idea that oil reserves are going to run out), and today's clean-diesel engines have addressed many environmental concerns about truck exhaust. Most industry experts believe conventional diesel fuel will remain the dominant fuel for commercial vehicles for decades to come.

Ad Loading...



There is, nevertheless, growing interest in alternative fuels for a number of reasons:

1. Although new technology has made it possible to get to previously untapped oil reserves, it's also harder to get to that oil. That, along with growing global demand, means oil will continue to be expensive.

2. There is still concern about U.S. dependency on foreign oil.

3. Alternative fuels can make sense for some trucking operations and for some shippers as a way to address concerns about price volatility, the environment and a "green" image.

Natural gas has grabbed most of the headlines lately, thanks to the domestic boom in production and corresponding low prices, and we'll look at it in depth in our August issue.

In addition to the alternative fuels summarized on these two pages, there are a couple of alternatives not quite ready for prime time:

- Dimethyl ether (DME): A colorless gas transformed into liquid under low pressure, made from biomass or natural gas, sometimes called synthetic LPG (propane). It's biodegradable, noncorrosive, produces no soot and can run in a diesel engine with only minor modifications. Efficiency is as high as ordinary diesel. Volvo has had trucks running on DME in Sweden since 2010 and is looking into the fuel for North America.

- Hydrogen/fuel cells: A fuel cell converts hydrogen and oxygen into water, in the process producing electricity. Ingredients are abundant; oxygen is in the atmosphere, but hydrogen must first be extracted from other compounds, such as water or natural gas (at special installations) or diesel fuel (in the cell). A fuel cell is low maintenance and emits nothing but water vapor.

The technology is expensive and still far away in mainstream terms. Critics say it costs more to produce hydrogen than is earned by using hydrogen in fuel cells. Daimler, however, believes it's the fuel of the future, and Vision Motor Corp. of El Segundo, Calif., is offering its Tyrano fuel-cell model for drayage use.

Natural gas

What: Actually a mixture of gases formed from the fossil remains of ancient plants and animals buried deep in the earth. Main ingredient is methane. Stored and handled as compressed (CNG), OK for local and regional operations, or cryogenically liquefied (LNG), better suited for long-haul operations because it's denser.

Pros: Vast U.S. resources, current low fuel prices, simple aftertreatment. Even without government incentives, many fleets find solid ROI.

Cons: Production by "fracking" is controversial because of environmental concerns. Range is an issue, but fueling infrastructure is growing. Bulky, heavy onboard tanks. Stiff up-front costs for vehicle equipment and fueling stations. As demand climbs and drillers cut back on production, gas prices could rise.

On the ground: Infrastructure is expanding; Freightliner Trucks and Westport Innovations ran cross-country trips in CNG-powered trucks last month to prove the availability of the fuel on the road. Cummins builds 8.9-liter and (soon) 11.9-liter spark-ignited engines, which some truck makers offer with CNG equipment, and is working on a 15-liter that can run CNG or LNG. Some truck makers also offer Westport's dual-fuel (gas and diesel) 15-liter engine with LNG equipment. Volvo and Mack will have a dual-fuel LNG 13-liter engine in 2014. Ford, General Motors and Ram will offer bi-fuel setups (CNG and gasoline are burned separately) in certain pickups by fall.

Biomethane

What: Chemically identical to conventional natural gas but produced locally from organic waste such as animal manure or sewage.

Pros: Low greenhouse gas emissions. Renewable resource that makes use of what otherwise would be waste.

Cons: High capital cost for facilities to refine biogas to quality needed to run in engines. Potential water pollution concerns.

On the ground: Waste Management runs a number of trucks on liquefied biomethane from decomposing waste at landfills. Dairies are turning cow manure into biomethane to run their trucks.

Propane

What: Tri-carbon alkane that's a gas at atmospheric pressure but liquefies under low pressure. Produced from natural gas processing and crude oil refining. Nontoxic, colorless, virtually odorless. Also called LPG (liquefied petroleum gas).

Pros: Currently inexpensive like natural gas but contains more energy. Filling facilities are less expensive. Fewer emissions than gasoline. Suitable for lighter-duty vehicles. Popular as a vehicle fuel overseas, where it's called "autogas."

Cons: Up-front cost for conversion. Better-known in the U.S. for barbeques and rural heating than for vehicle power.

On the ground: Several companies (Roush CleanTech and CleanFuel USA among them) offer propane conversion packages for Ford, GM and Ram trucks and some buses.

Biodiesel

What: Made from plant or animal fats such as soy, canola, even used fryer oil. Usually blended 5% or 20% with conventional diesel (B5 and B20, respectively).

Pros: Renewable fuel, domestically available.

Cons: Prices slightly higher, lower fuel mileage than diesel. Quality concerns; may cause problems in extremely cold weather. Concern about competing for food sources.

On the ground: The next generation of biofuels may be made from algae.

All-electric

What: Runs on batteries charged by plugging in to the electrical grid.

Pros: Lower cost per mile, less maintenance, quiet ride, no emissions.

Cons: Higher up-front costs, range anxiety, infrastructure/power grid concerns, battery costs.

On the ground: Companies running battery-electric delivery trucks include FedEx and Frito-Lay.

Diesel-electric hybrid

What: An electric motor provides additional power to launch the vehicle and improves fuel economy in stop-and-go operations.

Pros: Doesn't require separate fueling infrastructure, greatly improves fuel mileage. Optional electronic PTO can mean even more savings for high-idling applications such as utility fleets.

Cons: Use currently is largely limited to operations with lots of stop-and-go operations, such as refuse trucks or package delivery. Higher up-front costs than diesel.

On the ground: Most medium-duty truck makers offer Eaton's hybrid system, and BAE Systems now has one for heavy- and medium-duty trucks.

Hydraulic hybrid

What: Uses pressurized fluid, instead of electric power, as an additional or alternative power source along with an engine. Recovers the vehicle's kinetic energy during braking and decelerating, aka regenerative braking.

Pros: Better fuel economy, decreased brake wear.

Cons: Only makes sense for stop-and-go operations such as refuse trucks and city buses; weight concerns.

On the ground: 
Available as retrofit or as a factory option from some OEs using Eaton or Parker Hannifin systems.

From the June 2012 issue of HDT

Subscribe to Our Newsletter

More Fuel Smarts

Red Kenworth truck pulling Paper Transport trailer
Fuel Smartsby Deborah LockridgeJune 2, 2026

Lessons Learned About Alternative Fuels: Start Small, Stay Flexible

Practical advice on adopting alternative fuels and ZEVs from HDT's 2026 Top Green Fleets, from renewable diesel and natural gas to electric trucks.

Read More →
Composite image of different angles of the Kempower charger
Fuel Smartsby News/Media ReleaseMay 29, 2026

Kempower Adds Flex EV Charger to Help Support Transition to Megawatt Charging

The Kempower Mega Satellite Flex has both a CCS and MCS connector, allowing operators to serve both types of heavy-duty vehicles.

Read More →
White Hino Le electric tractor on show floor
Equipmentby News/Media ReleaseMay 26, 2026

Hino Adds Electric Class 6/7 Truck

Hino says the Le Series is an important step in the company's efforts to reduce environmental impact and support its customers’ sustainability goals.

Read More →
Ad Loading...
Sigma Powertrain BEV transmission.
Fuel Smartsby Jack RobertsMay 26, 2026

Can Multi-Speed EV Transmissions Solve Heavy Trucking’s Biggest Electric-Vehicle Problems?

A startup called Sigma Powertrain believes purpose-built multi-speed gearboxes can boost efficiency, reduce battery size and improve gradeability for heavy-duty battery-electric trucks.

Read More →
Red Hendrickson e-axle at ACT Expo booth
Equipmentby News/Media ReleaseMay 22, 2026

Hendrickson Debuts Electraax E-Axle for Medium-Duty Trucks

Developed with Driventic, Hendrickson's new integrated e-axle is designed to improve efficiency, reduce weight, and extend range in Class 6-7 EV applications.

Read More →
Fueling trucks.
Fuel SmartsCover Storyby Deborah LockridgeMay 18, 2026

50 Ways Fleets Can Cut Fuel Costs Now — Without Buying New Trucks

Fuel savings don’t come from one big change. They come from dozens of small ones. Here’s how leading fleets are stacking gains across drivers, routing, maintenance, and more.

Read More →
Ad Loading...
Collage of HDT Top Green Fleets with logo
Fuel Smartsby Deborah LockridgeMay 18, 2026

Top Green Fleets 2026: How Fleets Are Reducing Emissions in the Real World

What works in sustainable trucking today? Heavy Duty Trucking's Top Green Fleets are finding practical ways to cut fuel use, reduce emissions, and keep freight moving.

Read More →
Tesla Semi electric truck on display at ACT Expo
Fuel Smartsby News/Media ReleaseMay 13, 2026

California Launching $1 Billion Electric Truck Rebate Program

CARB says the California Clean Fuel Reward program will begin offering point-of-sale rebates of up to $120,000 for electric commercial trucks starting June 26.

Read More →
Closeup of engine in Mack truck
Equipmentby Deborah LockridgeMay 13, 2026

Mack Unveils EPA 2027-Compliant MP13 Engine With More Power, Better Fuel Economy

Along with unveiling its EPA 2027-compliant MP13 engine, Mack outlined powertrain changes across its Class 6-8 lineup, including new Cummins-based X10 engines.

Read More →
Ad Loading...
Crowd at Volvo booth at ACT Expo
Equipmentby Deborah LockridgeMay 8, 2026

How Volvo’s New D13 Engine Meets EPA 2027 Emissions Without Sacrificing Power or Fuel Efficiency

Volvo says advances in combustion and aftertreatment helped its new EPA 2027 D13 engine avoid the fuel-economy penalties many once expected from tighter NOx emissions limits.

Read More →